Manufacturing & Prototyping

An innovation was created for the Cosmology Large Angular Scale Surveyor for integration of low-temperature detector chips with a silicon backshort and a silicon photonic choke through flip-chip bonding. Indium bumps are typically patterned using liftoff processes, which require thick resist. In some...

A document describes a high-performance thermal distribution panel (TDP) concept using high-conductivity (>800 W/mK) macro composite skin with in situ heat pipes. The processing technologies proposed to build such a panel result in a one-piece, inseparable assembly with high conductance in both the X and Y planes....

A report describes a size-sorting method to separate and concentrate micrometer-size dust from a broad size range of particles without using sieves, fluids, or other processes that may modify the composition or the surface properties of the dust.

The 2012 Create the Future Design Contest — sponsored by COMSOL, Nordson EFD, and Tech Briefs Media Group (publishers of NASA Tech Briefs) — recognized innovation in product design in seven categories: Con sumer Products, Electronics, Machinery & Equipment, Medical, Safety & Security, Sustainable Tech...

Visitors to the Create the Future Design Contest Web site were invited to vote on their favorite entries. Here are the top ten most popular entries, winners of a SpaceMouse Pro 3D mouse from 3Dconnexion. Evacuated Tube Transport Technologies (ET3)™ Daryl Oster, ET3 Global Alliance This global transportation system is...

The purpose of this innovation is to enhance nucleation of single-wall nanotubes (SWNTs) in the HiPco process, selectively producing 10,10 tubes, something which until now has not been thought possible.

A method has been developed for machining MgO crystal blocks into forms for containing metallic and silicate liquids at temperatures up to 2,400 ºC, and pressures up to at least 320 kilobars. Possible custom shapes include tubes, rods, insulators, capsules, and guides. Key differences in this innovative...

The goal of the Mars Aqueous Processing System (MAPS) is to establish a flexible process that generates multiple products that are useful for human habitation. Selectively extracting useful components into an aqueous solution, and then sequentially recovering individual constituents, can obtain a suite of refined or...

If you’re a racing fan who has always thought that, given the opportunity, you could match your technical skills wheel-to-wheel with some of the best engineers in the sport, you’ve got one last chance to make your dream come true. Mega-distributor Mouser Electronics has been conducting a unique competition this year called the...

Heat management with common textiles such as nylon and spandex is hindered by the poor thermal conductivity from the skin surface to cooling surfaces. This innovation showed marked improvement in thermal conductivity of the individual fibers and tubing, as well as components assembled from them.

Producing strong, lightweight, and complex parts for car manufacturing and the aerospace industry is set to become cheaper and more accurate thanks to a new technique developed by engineers from the University of Exeter (UK). The research team has developed a new method...

Honeycomb silicon carbide composite mirrors are made from a carbon fiber preform that is molded into a honeycomb shape using a rigid mold. The carbon fiber honeycomb is densified by using polymer infiltration pyrolysis, or through a reaction with liquid silicon. A chemical vapor...

A document describes a new way to integrate thermal protection materials on external surfaces of vehicles that experience the severe heating environments of atmospheric entry from space. Cured blocks of thermal protection materials are bonded into...

It is known that the impedance at the center of a patch antenna element is a short circuit, implying that a wire or post can be connected from the patch to the groundplane at this point without impacting radiation performance. In principle, this central post can be used to support...

This prototype innovation is a novel design that achieves very long, effective laser path lengths that are able to yield ppb (parts per billion) and sub-ppb measurements of trace gases. SLIMS can also accommodate multiple laser channels covering a wide range of wavelengths, resulting in...

A next-generation microshutter array, LArge Microshutter Array (LAMA), was developed as a multi-object field selector. LAMA consists of small-scaled microshutter arrays that can be combined to form large-scale microshutter array mosaics. Microshutter actuation is...

A document discusses a “solution-assisted contacting” technique for optical contacting. An optic of surface flatness Lambda/20 was successfully contacted with one of “moderate” surface quality, or Lambda/4. Optics used were both ultra-low expansion (ULE) glass (Lambda/4 and Lambda/20) and...

Graphene is a single atomic layer of graphite. It is optically transparent and has high electron mobility, and thus has great potential to make transparent conductive electrodes. This invention contributes towards the development of graphene transparent conductive...

A fabrication process is reported for prototype emitters of THz radiation, which operate cryogenically, and should provide a fast, stable blackbody source suitable for characterization of THz devices. The fabrication has been demonstrated and, at the time of this...