Materials & Manufacturing

Manufacturing & Prototyping

Explore innovations supporting advances in manufacturing and rapid prototyping. Access the developments and solutions that have an impact on applications in 3D printing and automation.

Stories

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Briefs: Wearables
Engineers have developed a new technique for making wearable sensors that enables medical researchers to prototype and test new designs much faster and at a far lower cost than existing methods. Read on to learn more.
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Articles: Propulsion
Propulsion systems that were once crafted in very limited quantities now need to be manufactured by the thousands. This scale-up necessitates a new design and development approach that blends modern manufacturing principles with legacy systems. Read on to learn more about it.
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Application Briefs: Materials
Enclosed robotic laser parts cleaning systems are poised to safely remove rust and contamination as well as condition surfaces at dramatically higher volumes and at lower cost than conventional methods. Read on to learn more about the process.
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Briefs: Photonics/Optics
The palm-sized light field camera could improve autonomous driving, classification of recycled materials, and remote sensing. Read on to learn more about it.
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Podcasts: Design
How robotics and cobots are providing increased efficiency and quality in the medical device production process.
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Podcasts: Defense
Art Sellers, SparkCognition Government Systems Interim President and General Manager, joins the Aerospace & Defense Technology podcast to explain the new partnership using AI to improve supply chain efficiency for the U.S. Air Force.
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Podcasts: Regulations/Standards
In this season, we are taking an in-depth look at Printed Health: Transforming Medicine with Advanced Manufacturing, and this episode will focus specifically on...
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Blog: Manufacturing & Prototyping
To address the needs of wheelchair accessible vehicle (WAV) users in the U.K.’s transition to electric, Motability Operations has revealed eVITA. It’s an accessible and versatile concept electric wheelchair accessible vehicle (eWAV), designed in collaboration with CALLUM.
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Podcasts: Medical
The ethical implications of integrating robots into healthcare, discussing topics such as patient trust, privacy concerns, and the balance between human and robotic interaction in caregiving.
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Products: Semiconductors & ICs
See the product of the month: Dewesoft's OBSIDIAN®, a breakthrough data acquisition (DAQ) instrument that combines the best features of a high-end DAQ system, a long-term datalogger, a real-time EtherCAT data server, and a signal conditioning front end.
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Articles: Power
While Daimler Truck and Paccar are pursuing LFP battery cells, Volvo Trucks employs lithium-ion batteries in which lithium nickel cobalt aluminum oxide (NCA) is used as the cathode — for now anyway. The Swedish truck maker is continuously exploring other battery technologies. Read on to learn more.
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Briefs: Manufacturing & Prototyping
Innovators at NASA’s Glenn Research Center have made several breakthroughs in treating hexagonal boron nitride (hBN) nanomaterials, improving their properties to supplant carbon nanotubes in many applications.
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Briefs: Materials
Engineers are poised to clean things up with an oxygen-free chemical vapor deposition (OF-CVD) method that can create high-quality graphene samples at scale. Their work directly demonstrates how trace oxygen affects the growth rate of graphene and identifies the link between oxygen and graphene quality for the first time.
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Briefs: Manufacturing & Prototyping
John Kolinski and his team at the Laboratory of Engineering Mechanics of Soft Interfaces aim to understand how cracks propagate in brittle solids, which is essential for developing and testing safe and cost-effective composite materials for use in construction, sports, and aerospace engineering.
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Briefs: Physical Sciences
Innovators at NASA Johnson Space Center have designed a science enclosure system for science experiments conducted aboard the International Space Station (ISS). It allows users the ability to safely manipulate objects of study within the transparent enclosure by utilizing protective boundary layer innovations whose designs may be transferable to other containment systems.
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Briefs: Medical
Perovskites are among the most researched topics in materials science. Recently, a research team solved an age-old challenge to synthesize all-organic two-dimensional perovskites, extending the field into the exciting realm of 2D materials. This breakthrough opens up a new field of 2D all-organic perovskites, which holds promise for both fundamental science and potential applications.
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Articles: AR/AI
Companies worldwide are faced with a shortage of skilled labor as experienced workers retire and not enough new talent enters the workforce to compensate. To address this, companies must find a way to capture knowledge from experienced workers and make it both accessible and enticing to new hires. Generative AI can help address this by transforming the way humans and machines interact and collaborate using solutions such as Siemens Industrial Copilot.
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Articles: Robotics, Automation & Control
In the ever-evolving robotics landscape, achieving precise and seamless motion is paramount. While articulating joints enable a robot’s range of motion, bearings serve as the backbone, ensuring smooth and accurate movement. Particularly in humanoid robots where precision is non-negotiable, the selection of bearings becomes a critical engineering decision. Design engineers must consider the diverse range of robotic bearings, how backlash affects precision, and when to use seals to protect bearings from harsh environments.
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Articles: Manufacturing & Prototyping
Precision motion control solutions supply an even higher level of motor control, often synchronized over several axes of motion or motors. But when are they the right choice? Read this story to find out.
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Products: Mechanical & Fluid Systems
See the product showcase, which includes Bodine type 42R hypoid gearmotors; the Pyramid Connectable (“PC”) Twisted Belt; the IMI Norgren VR Valve Manifold; CENTRUM CSF40, a stainless steel encoder scale disc; KHK USA's gear for motion design; ABB Robotics' OmniCore, an intelligent automation platform that is faster, more precise, and more sustainable; and much more.
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Briefs: Mechanical & Fluid Systems
Researchers have found a way to bind engineered skin tissue to the complex forms of humanoid robots. This brings with it potential benefits to robotic platforms such as increased mobility, self-healing abilities, embedded sensing capabilities and an increasingly lifelike appearance.
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Briefs: Mechanical & Fluid Systems
Researchers from NC State University have demonstrated mini soft hydraulic actuators that can be used to control the deformation and motion of soft robots that are less than a millimeter thick. The researchers also demonstrated that this technique works with shape memory materials.
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Application Briefs: Manufacturing & Prototyping
Learn about the Force Control Model LC, a form of closed loop positioning control. It reads the machine position on each stop and adjusts, in real time, where to signal the stop for the next part/cycle. Read on.
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Application Briefs: Manufacturing & Prototyping
The integration of the plasma-cutting cobot at Tank Technologies stands as a compelling example of how automation can drive efficiency, accuracy, and employee satisfaction in manufacturing. By embracing this technology, Tank Technologies has significantly improved the productivity and safety of their plasma cutting applications.
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Products: Design
See the new products, including Asahi Kasei Microdevices Corporation's CZ39 series of coreless current sensors, Bourns, Inc.'s latest miniature resettable thermal cutoff device series, Orion S.A.'s range of high-performance conductive additives that improve Li-ion battery performance, and Littelfuse, Inc.'s newest member of its eFuse Protection IC lineup, the LS0502SCD33S.
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Briefs: Power
A new synthesis process for solid electrolytes marks a crucial stride toward the commercialization of all-solid-state batteries free from the risks of explosion and fire. Read on to learn more.
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Briefs: Manufacturing & Prototyping
A research team from Pohang University has successfully enhanced the performance and durability of all-solid-state batteries. This breakthrough was made possible through the implementation of a novel approach known as bottom electrodeposition. Read on to learn more.
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Articles: Power
With fast charging becoming more common, precise and reliable temperature sensing across the charging chain will remain critical even as battery technologies evolve. Read on to learn why.
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Articles: Energy
Accelera by Cummins, Daimler Truck, and Paccar collaborate to establish a 21-GWh dedicated factory for lithium iron phosphate battery cell manufacturing in the U.S. Read on to learn what that means for you.
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