Manufacturing & Prototyping

Product of the Month

See the product of the month: Optical Gaging Products' addition to their SmartScope® 3D Multisensor Metrology systems: SmartScope M130.

Products of Tomorrow

See the products of tomorrow, including an artificial neuron made of conductive plastics that can perform advanced functions similar to those of biological nerve cells; a new method that significantly boosts the performance and stability of solar cells; and more.

How AI Can Find the Next Groundbreaking Polymer

Finding the next groundbreaking polymer is always a challenge, but now Georgia Tech researchers are using artificial intelligence (AI) to shape and transform the future of the field. Read on to learn more.

Printable Heat Shield Formulations Advance Spacecraft Construction

Innovators at NASA Johnson Space Center have developed additively manufactured thermal protection system (AMTPS) comprised of two printable heat shield material formulations. This technology could significantly decrease heat shield or thermal protection system (TPS) fabrication cost and time. Read on to learn more.

REACT®: Automated Capsule Recycling Technology for a Circular Coffee Industry

The REACT® Coffee Maker is an innovative integrated appliance that automates both the brewing and clean recycling of single-use coffee capsules. Unlike conventional capsule coffee machines, which leave used capsules contaminated with organic coffee grounds, the REACT® Coffee Maker incorporates a patented mechanical separation module that automatically empties each capsule immediately after brewing. Read on to learn more about the 2025 Create the Future Design Contest Manufacturing & Materials finalist.

2025 Award Finalists

In this article, you’ll learn about the Create the Future Design Contest finalists in all seven categories chosen from over 600 new product ideas submitted from 67 countries.

Test Your Knowledge About Small Satellites

Small satellites are revolutionizing space-based services due to their affordability, faster development cycles, and flexibility. Take this quiz to test your knowledge about smallsats.

SAE Automotive Engineering Podcast: EV Manufacturing

To help pass the time during your commute or while working around the house or in the garage, we've launched the SAE Automotive Engineering podcast.

3D Printing Ultrastrong Materials

EPFL researchers have pioneered a 3D printing method that grows metals and ceramics inside a water-based gel, resulting in constructions for next-gen energy, biomedical, and sensing technologies.

Friction Stir Welding Robot Joins the Assembly Line

Piyush Upadhyay and his team at Pacific Northwest National Laboratory have developed a self-fixturing tool that can be attached to a robot, freeing friction stir welding from an anvil so it can be used with complex shapes.

How 3D Printing Is Transforming Medtech

3D printing is transforming the design and production of medical devices. Benefits include creating custom implants, prosthetics, and surgical tools tailored to individual patients, as well as the ability to quickly prototype new devices for testing and development.

Six Winners Announced for the 2025 Women in Engineering: Rising Star Awards

SAE Media Group announced the winners of its Rising Star Awards: Women in Engineering program today during a live online event attended by participants across the globe.

Addressing Material Changes and Safety in Medical Devices

Strategies for assessing risk, streamlining testing, and managing documentation for maintaining product safety.

Products of Tomorrow

See the products of tomorrow, including a new type of 3D-printed titanium that’s about a third cheaper than commonly used titanium alloys; specially designed metasurfaces — flat devices etched with nanoscale light-manipulating patterns — to act as ultra-thin upgrades for quantum-optical chips and setups; and a handheld slide staining system designed to support medical, research, or environmental monitoring.

Nanoparticles-Based Wearable Biosensors

A team of Caltech engineers has developed a technique for inkjet printing arrays of special nanoparticles that enables the mass production of long-lasting wearable sweat sensors. These sensors could be used to monitor a variety of biomarkers, such as vitamins, hormones, metabolites, and medications, in real time. Read on to learn more.

How Through-Hole Reflow Technology Transforms Production

A new technology closes the gap and combines PCB production into a single process, leveraging the capabilities of SMT. The resulting through-hole reflow (THR) process allows for components to be mounted through those pre-drilled holes — but secured during the same soldering process as the SMT-designed components. Read on to learn more.

Rising Star Awards 2025 Judges

Meet our esteemed panel of judges comprising of leaders from engineering and technology fields, who bring decades of experience and expertise to the evaluation process, ensuring fairness and rigor. These judges were hand-selected by SAE Media Group’s editorial team for their breadth of knowledge and experience in the industry.

Manufacturing Rising Star Awards Winner 2025

Mariam Sulleiman, Graduate Researcher, University of Texas at Austin from Austin, TX, is the 2025 Rising Star Award Winner for Manufacturing.

2025 Rising Star Awards Winners

SAE Media Group’s Women in Engineering: Rising Star Awards program shines the spotlight on trailblazers who not only excel in their respective domains but also stroke the flames of inspiration in others. This year’s awards program features six categories: Aerospace/Defense, Automotive/Transportation, Electronics, Manufacturing/Materials, Medical, and Robotics, Automation and AI. In this special section, you’ll meet the winners in all six categories.

Monitoring the Injection Molding Process to Improve Quality and Lower Costs

The digitalization of industrial measurement solutions has come a long way. With the help of these levers, plastic injection molders have effective tools at hand to tackle current challenges, be it cost pressure and competitiveness, high product quality, or sustainability requirements. Read on to learn more.

When Automation Goes Wrong: Lessons from the Field

Automation is a powerful tool, but only when designed and implemented with a systems-level mindset. Failures rarely stem from the automation hardware itself but often result from gaps in planning, integration, or life cycle support. Read on to learn more.

Battery Innovation Key for Commercial and Off-Highway EVs

The move to electrified on- and off-highway equipment is not without its challenges. The industry itself lags greatly behind the passenger car industry, which accounted for 17.5 million EVs sold globally last year. But why? Read on to find out.