Manufacturing & Prototyping

5Ws of an All-Electric Delivery Drone

An all-electric drone developed by Blueflite with vertical take-off and landing capabilities and advanced maneuverability for faster and more cost-effective deliveries.

A Next-Generation Space Suit for Artemis III

In October 2024, Axiom Space and Prada revealed the flight design of the Axiom Extravehicular Mobility Unit spacesuit that will be used for NASA's Artemis III mission. The outer-layer design and materials work was jointly developed starting when the two industry leaders came together, blending creativity and engineering to enhance the next-generation spacesuit design. Read on to learn more.

A More-Efficient, Less-Wasteful 3D-Printing Method

MIT engineers have developed a resin that turns into two different kinds of solids, depending on the type of light that shines on it: Ultraviolet light cures the resin into a highly resilient solid, while visible light turns the same resin into a solid that is easily dissolvable in certain solvents.

Extreme Environments, Precise Solutions: Technologies Enabling Space Vehicles Advancement

John Mark, Space & Defense Business Manager, Omniseal Solutions, is the guest on this sponsored interview episode of the Aerospace & Defense Technology podcast to explain the role that advanced materials and sealing technologies provide in space vehicles.

Substrate Engineering to Improve Power Electronics

As the growth in global electricity need and supply continues to accelerate, efficient power electronics will be key to improving grid efficiency, stability, integration, and resilience for...

How Much Do You Know About Wireless Industrial Systems?

Automated factories are networks of separate but interconnected systems. The interconnections have been mostly hard-wired in the past but now we’re seeing more wireless systems. How much do you know about wireless industrial systems? Take this quiz and see.

How Reusable Rockets Are Transforming Space Travel

Reusable rockets represent a significant step forward in space exploration and commercial space travel, offering the potential for more affordable, accessible, and frequent space missions. Test your knowledge about reusable rockets in this quiz.

A New Method to Design Better Metallic Materials

In a new study, researchers from the University of Illinois Urbana-Champaign reported that automated high-resolution electron imaging can capture the nanoscale deformation events that lead to metal failure and breakage at the origin of metal failure. Read on to learn more.

Carbon Fiber-Carbon Nanotube Yarn Hybrid Reinforcement

Innovators at the NASA Glenn Research Center have developed a toughened hybrid reinforcement material made from carbon fiber and carbon nanotube (CNT) yarn for use in polymer matrix composites (PMCs). The new material improves toughness and damping properties of PMCs, enhancing impact resistance, fatigue life, as well as structural longevity. Read on to learn more.

Single-Step 3D-Printing Process to Build Robots

The piezoelectric “meta-bot” is capable of propulsion, movement, sensing, and decision-making.

Gaining a Competitive Edge with Functionally Integrated Components

Machine builders are under intense pressure to keep engineering time in line with shorter delivery schedules and materials, assembly, and inventory cost considerations. Machine builders are also striving to make equipment smaller, lighter, higher-performing, and easier for their customers to maintain. While functionally integrated products have been available for a long time, they are more vital today than ever. And there are more options available to provide solutions. Read on to learn more.

How SmartCap Uses AI-Powered Robots to Manufacture Steel Truck Cap Systems

For the team at SmartCap, building top-notch gear for outdoor adventurers isn’t just a business — it’s a passion driven by their own love for the wild. But as demand for their rugged, modular truck caps soared after their move to North America in 2022, they hit a snag: How do you ramp up production without sacrificing the meticulous quality you are known for, all while navigating a tough labor market? Their answer? Read on to find out.

Wire Feed Laser Welding for Battery Pack Aluminum Enclosure Manufacture in EVs

Lightweight aluminum is a top choice for designing and manufacturing battery pack enclosures due to its durability and ability to enhance vehicle performance. While welding 6000-series aluminum alloys can be challenging, advanced methods like laser welding with filler wire effectively create strong, airtight joints while addressing issues like porosity and cracking. Read on to learn more.

New Products

See the new products, including Intellias' “Smart Charging Portable Kit,” a comprehensive solution accelerator designed to address the most pressing challenges in the EV charging sector; Marposs' solutions for testing prismatic battery cells; a new Lithium Manganese Iron Phosphate (LMFP) cathode active material developed by Integrals Power; and more.

Better Texture for Better Batteries

To create the new batteries needed for EVs, mobile devices, and renewable energy storage, researchers have explored new materials, new designs, new configurations, and new chemistry. But one aspect — the texture of the metals used — has been historically overlooked. Read on to learn more.

Leading the Charge to Better Batteries

A team led by Kelsey Hatzell, Associate Professor of Mechanical and Aerospace Engineering and the Andlinger Center for Energy and the Environment, has uncovered insights that could help power a new type of battery, called an anode-free solid-state battery, past lithium-ion’s limitations.

Remotely Moving Objects Underwater Using Sound

Sound can do more than just provide a nice beat. Sound waves have been used for everything from mapping the seafloor to breaking apart kidney stones. Thanks to a unique material structure,...