Materials & Coatings

Materials

Learn the latest developments and technical resources for next-generation materials technologies. Learn more about the applications in aerospace, medical, military, and 3D printing.

Stories

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Products: Manufacturing & Prototyping
See the new products this month, including Motor Stator Busbars for EVs; high-power, liquid-cooled configurable power solution; a compact, automated battery cycler and test system; and more.
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Briefs: Materials
A collaborative research team has achieved a groundbreaking milestone in battery technology. Their remarkable achievement in developing a non-flammable gel polymer electrolyte is set to revolutionize the safety of Li-ion batteries by mitigating the risks of thermal runaway and fire incidents.
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Briefs: Power
A team developed a framework for designing solid-state batteries (SSBs) with mechanics in mind. Their paper, published in Science, reviewed how these factors change SSBs during their cycling.
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Briefs: Energy
Researchers at Chalmers University of Technology, Sweden, have created a new and efficient way to recycle metals from spent electric vehicle (EV) batteries. The method allows recovery of 100 percent of the aluminum and 98 percent of the lithium in EV batteries.
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Briefs: Power
To improve battery performance and production, Penn State researchers and collaborators have developed a new fabrication approach that could make for more efficient batteries that maintain energy and power levels.
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Blog: Manufacturing & Prototyping
For the first time, researchers have succeeded in printing a robotic hand with bones, ligaments, and tendons made of different polymers using a new laser scanning technique.
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Special Reports: Electronics & Computers
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Additive Manufacturing - November 2023
AM/3D Printing is fundamentally changing how products are prototyped and produced in aerospace, medical, electronics, and many other fields. To help you keep pace with the latest advances, we present this...

INSIDER: Medical
Flow-driven turbines lie at the heart of many machines that have shaped our societies, from windmills to airplanes. Even life itself depends critically on turbines for fundamental...
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Q&A: Design
Doctor Sergiy Kalnaus and his team at Oak Ridge National Laboratory have developed a framework for designing solid-state batteries that focuses on their underlying mechanics.
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INSIDER: Packaging & Sterilization
Researchers have invented an experimental wearable device that generates power from a user’s bending finger and can create and store memories, in a promising step...
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NASA Spinoff: Materials
A coating material developed by NASA for protecting spaceplanes’ heat shields is now being used in high-tech fibers and fabrics.
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5 Ws: Energy
A team of researchers at the Italian Institute of Technology (IIT) has created a totally edible and rechargeable battery, starting from materials that are normally consumed as part of our daily diet.
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Special Reports: Energy
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EV Battery Innovation - November 2023
Read about the latest advances in EV battery testing, fast-charging, materials technology, and much more in this new report brought to you by Battery & Electrification Technology and Automotive...

Briefs: Materials
Researchers have developed a viable dust, water, and ice mitigation optical coating for space flight, aeronautical, and ground applications. The innovation of the LOTUS coating prevents contamination on sensitive surfaces.
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Briefs: Photonics/Optics
Researchers from Imperial College London and University College London have demonstrated the first spontaneously self-organizing laser device, which can reconfigure when conditions change.
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Briefs: Lighting
Researchers at the University of California San Diego have developed soft devices containing algae that glow in the dark when experiencing mechanical stress, such as being squished, stretched, twisted, or bent.
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Briefs: Nanotechnology
Cage structures made with nanoparticles could be a step toward making organized nanostructures with mixed materials, and researchers at the University of Michigan have shown how to achieve this through computer simulations.
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Briefs: Energy
Most space satellites are powered by photovoltaic cells that convert sunlight to electricity. Exposure to certain orbit radiation can damage the devices. Scientists have proposed a radiation-tolerant photovoltaic cell design that features an ultrathin layer of light-absorbing material.
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Briefs: Green Design & Manufacturing
Researchers continue to refine the process to improve electrochemical performance. The goal is to balance the benefits and drawbacks of the thicker electrode: It has the potential for higher energy loading and is easy to roll, but it may provide less power, since the ions have further to travel.
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Briefs: Manufacturing & Prototyping
Engineers have made progress toward lithium-metal batteries that charge as fast as an hour. This fast charging is thanks to lithium metal crystals that can be seeded and grown — quickly and uniformly — on a surprising surface.
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Briefs: Energy
Innovators at NASA Johnson Space Center have developed a carbon fiber reinforced polymer (CFRP) sleeve, that, when fitted over a cylindrical Li-ion battery cell, can prevent cell-to-cell propagation by containing a thermal runaway (TR) event to the originating cell.
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Articles: Design
Learn about the 2023 Create the Future Design Contest's Manufacturing & Materials Finalist: TenseFlatables, 3D-printed tensegrity-assisted inflatable structures.
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Articles: Design
See the 2023 Create the Future Design Contest's Robotics & Automation Finalist: Patchflow, robotics for in-pipe leak repair.
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Articles: Manufacturing & Prototyping
The Create the Future Design Contest, launched in 2002 by SAE Media Group, recognizes and rewards engineering innovations that benefit humanity, the environment, and the economy. The annual contest draws product designs from engineers, students, and entrepreneurs worldwide.
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Articles: Materials
Chalcogenide materials have emerged as a disruptive force in the optics industry, significantly enhancing optical performance in response to germanium export constraints. Their exceptional optical properties, adaptability, and precision engineering capabilities position them as invaluable assets for top optical performance.
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Briefs: Lighting
With a new microscopy technique that uses blue light to measure electrons in semiconductors and other nanoscale materials, a team of researchers is opening a new realm of possibilities in the study of these critical components, which can help power devices like mobile phones and laptops.
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Briefs: Materials
A team of researchers demonstrated the first light-emitting array with 49 different colors on a single chip. This novel optoelectronic device is built on metal-oxide semiconductor capacitors.
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INSIDER: Lighting Technology
A collaborative group of researchers has manipulated the behavior of light as if it were under the influence of gravity. The findings, which were published in the...
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INSIDER: Motion Control
An international team of scientists has recently developed a novel type of nano-engine made of DNA. It is driven by a clever mechanism that can perform pulsing movements. The researchers are now planning to fit it with a...
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