Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Application Briefs: Manufacturing & Prototyping
BEI Kimco Magnetics designed a customized moving magnet voice coil actuator (VCA) to meet the requirements for the flatplate Michelson moving mirror application on the Origins-Spectral...
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Application Briefs: Manufacturing & Prototyping
New hardware built by research engineers at the U.S. Army Research Laboratory (ARL) is helping NASA retrieve experimental images otherwise lost at sea. The hardware weighs less than two pounds, and serves...
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Application Briefs: Energy
Solar technologies are all measured and specified under standard test conditions. The conditions state that the solar panel be tested at 25°C and be subjected to 1000 W/m2...
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Briefs: Manufacturing & Prototyping
In the past two decades, there have been significant advancements in the field of additive manufacturing (AM) of titanium alloy (Ti-6Al-4V) and other metallic...
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NASA Spinoff: Research Lab
NASA Technology Whether you wanted to know how certain insulation would work on a Mars-bound spacecraft or on an Earth-based refrigerator, you would want to test its performance in the very...
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NASA Spinoff: Manufacturing & Prototyping
NASA Technology In the 1990s, NASA scientists were thinking of what astronauts would need to survive long-term missions to the moon and even to other planets in the solar system. One important...
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News: Materials
Nanotube Array Technology Could Improve Spacecraft Propulsion
A pair of carbon nanotube arrays will be flying in space by the end of the year to test technology that could provide more efficient micro-propulsion for future generations of spacecraft. Part of a Cube Satellite (CubeSat) developed by the Air Force Institute of Technology (AFIT), the...
Application Briefs: Motion Control
At the GF6 six-speed, front-wheel transmission line at General Motors Powertrain in Toledo, OH, a new front-wheel-drive transmission line for smaller, more fuel-efficient...
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Application Briefs: Materials
NASA Selects “Game-Changing” Thermal Management Concept
Thermacore was recently selected by NASA Space Technology’s Game Changing Development Program to have one of its thermal management concepts evaluated for potential use in future spacecraft.
Briefs: Manufacturing & Prototyping
Advanced Hybrid Spacesuit Concept Featuring Integrated Open Loop and Closed Loop Ventilation Systems
A document discusses the design and prototype of an advanced spacesuit concept that integrates the capability to function seamlessly with multiple ventilation system approaches. Traditionally, spacesuits are designed to operate both dependently and...
Briefs: Manufacturing & Prototyping
Silicon Alignment Pins: An Easy Way To Realize a Wafer-to-Wafer Alignment
Submillimeter heterodyne instruments play a critical role in addressing fundamental questions regarding the evolution of galaxies as well as being a crucial tool in planetary science. To make these instruments compatible with small platforms, especially for the study of the...
Briefs: Manufacturing & Prototyping
Thermo-Mechanical Methodology for Stabilizing Shape Memory Alloy Response
This innovation is capable of significantly reducing the amount of time required to stabilize the strain-temperature response of a shape memory alloy (SMA). Unlike traditional stabilization processes that take days to weeks to achieve stabilized response, this innovation...
Briefs: Manufacturing & Prototyping
Prototypes have been developed of potential hermetic sample sealing techniques for encapsulating samples in a ≈1-cm-diameter thin-walled sample tube that are compatible with IMSAH...
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News: Aerospace
NASA Researchers Get Flying Insects to Bug Off Airplane Wings
A bee and a jumbo jet: common sense would tell you that the tiny insect couldn't possibly cause any troubles for the massive airplane, right? Actually, no. Bees can cause trouble. When flying insects get in the way of an airplane's wing during takeoff or landing, it's not just the bugs...
Briefs: Materials
Mechanisms are used widely in engineering applications due to their ability to translate force and movement. They are found in kinematic pairs, gears, cams, linkages, and...
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Briefs: Materials
Aqueous Superabsorbent Coating (ASC) technology is a liquid polymer solution that dries to form an absorbent film. It can absorb up to 40 g/g by weight of water, depending on the...
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Briefs: Materials
This product is an efficient concrete waterproofing solution. The crystalline, anti-corrosive material features a patented eka-molecular-sieve structure. The cement-based material...
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Briefs: Electronics & Computers
Previously, it was difficult to fabricate deformable mirrors made by piezoelectric actuators. This is because numerous actuators need to be precisely assembled to control the surface shape of...
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Briefs: Electronics & Computers
Compact Focal Plane Assembly for Planetary Science
A compact radiometric focal plane assembly (FPA) has been designed in which the filters are individually co-registered over compact thermopile pixels. This allows for construction of an ultralightweight and compact radiometric instrument. The FPA also incorporates micromachined baffles in order to...
Briefs: Manufacturing & Prototyping
Fabrication Method for LOBSTER-Eye Optics in Silicon
Soft x-ray optics can use narrow slots to direct x-rays into a desirable pattern on a focal plane. While square-pack, square-pore, slumped optics exist for this purpose, they are costly. Silicon (Si) is being examined as a possible low-cost replacement. A fabrication method was developed for...
News: Materials
Manufacturing Improvements Yield Lighter Body Armor
Soldiers facing rugged terrain and extreme temperatures are continually searching for ways to reduce the weight of their gear. In a search for solutions to this persistent issue, U.S. Army scientists and engineers have preliminarily demonstrated body armor that is 10 percent lighter through new...
Techs for License: Green Design & Manufacturing
Zeolite Production Method Removes Soil Pollutants
X-type zeolites use an ion-exchange mechanism to capture and retain heavy metals for soil and water remediation. Zeolites are hydrated aluminosilicate minerals characterized by a three-dimensional open structure. Their cation exchange capacity (CEC), large surface area, and porosity allow the...
Articles: Materials
In the winter of 2009, Washington, DC workers faced the prospect of a difficult commute due to record-setting snowfall. But thousands of the city’s Metrorail riders found the public transportation...
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Articles: Medical
Worldwide an estimated 185 million people use a wheelchair daily. A company based in Auckland, New Zealand, has developed an innovative robotic technology that helps people with mobility...
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Briefs: Materials
Passivation of Flexible YBCO Superconducting Current Lead With Amorphous SiO₂ Layer
Adiabatic demagnetization refrigerators (ADR) are operated in space to cool detectors of cosmic radiation to a few 10s of mK. A key element of the ADR is a superconducting magnet operating at about 0.3 K that is continually energized and de-energized in...
Briefs: Materials
Ambient Dried Aerogels
A method has been developed for creating aerogel using normal pressure and ambient temperatures. All spacecraft, satellites, and landers require the use of thermal insulation due to the extreme environments encountered in space and on extraterrestrial bodies. Ambient dried aerogels introduce the possibility of using aerogel...
Briefs: Materials
Recently, additive manufacturing (AM) techniques have been developed that may shift the paradigm of traditional metal production by allowing complex netshaped...
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Briefs: Manufacturing & Prototyping
High-Pressure Lightweight Thrusters
Returning samples of Martian soil and rock to Earth is of great interest to scientists. There were numerous studies to evaluate Mars Sample Return (MSR) mission architectures, technology needs, development plans, and requirements. The largest propulsion risk element of the MSR mission is the Mars Ascent Vehicle...
Briefs: Manufacturing & Prototyping
Quality knives are typically fabricated from high-strength steel alloys. Depending on the application, there are different requirements for...
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