Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Briefs: Manufacturing & Prototyping
Graphene is a relative to graphite, which consists of millions of layers of graphene, and can be found in common pencil tips. Since graphene was isolated in 2004, researchers have learned to...
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Briefs: Manufacturing & Prototyping
Optofluidic 3D Printing
Optofluidic three-dimensional printing enables advancements and innovation in optical fibers and biomedical devices. This 3D printing approach uses axial plane optical microscopy (APOM) technology.
Briefs: Materials
NASA's Marshall Space Flight Center (MSFC) developed a foam-rigidized, inflatable, tubular space boom that can be transported, deployed, and inflated at remote locations. The lightweight device...
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Briefs: Manufacturing & Prototyping
Researchers at NASA's Marshall Space Flight Center have developed a novel method for interim, in-situ dimensional inspection of additively manufactured parts. Additive manufacturing processes...
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Articles: Materials
The challenges in achieving greater accuracy in optical thin-film coatings, both historically and in today's coating processes, are many and deserve our scrutiny. The...
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Q&A: Materials
Dr. Zheng and her team of scientists from Berkeley Lab and Nanyang Technical University in Singapore made metal-organic spongy photocatalysts that convert carbon dioxide...
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INSIDER: Materials
Looking to nature for inspiration, scientists from Lawrence Livermore National Laboratory (LLNL) and Northeastern University have used carbon nanotubes to mimic the...
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INSIDER: Energy
Electronics design is often limited by the shape of the battery – a critical, but frequently uncompromising product component. A new kind of battery conforms to meet the...
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INSIDER: Materials
In the galaxy NGC 4993, located approximately 130 million light-years from Earth, two neutron stars collided. And, for the first time, scientists detected the...
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Sound-Off: Materials
Conformal coatings like Parylene protect a variety of components, including LEDs, sensors, and circuit card assemblies. If a board component needs to be replaced, however, how easily can the Parylene...
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INSIDER: Semiconductors & ICs
A rubber “skin” developed at the University of Houston allows a robotic hand to sense the difference between hot and cold temperatures. The semiconductor material supports new...
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Question of the Week: Robotics, Automation & Control
Will "print-and-go" structures lead to printable robots?
As seen in this week's Tech Briefs TV video, MIT researchers envision many possibilities for devices that self-fold without external stimuli.
Briefs: Materials
Absorbent Polymer Reinforcing Fiber
Absorbent polymers can be used, for instance, to absorb hydrocarbons from an aqueous medium such as the absorption of oil from water. In some configurations, conventional absorbent polymers are contained within a permeable material; for example, conventional spill “socks” and booms can hold an absorbent...
Briefs: Materials
TiBor Skin Composite Coatings
TiBor Skin is a two-part technology that creates toughened, corrosion- and wear-resistant composite structures. The technology consists of coatings or surface materials for application on metals, plus methods of applying these materials. It also provides methods of integrating the applied coatings with their substrates...
Briefs: Materials
Customizable Recyclable Launch Packaging
NASA is developing a sustainable in-space manufacturing ecosystem by providing both the capability to create 3D printer filament from currently used packaging material as well as the development of new, high-performance packaging architectures created with materials that are well suited for use in 3D...
Briefs: Materials
Self-Lubricating Hard Coatings for Extreme Environments
NASA’ s space goals include a permanent presence on the Moon and an expedition to Mars. The success of habitats and vehicles on the Moon and Mars — and ultimately, of the human exploration of and permanent human presence on the Moon and Mars — is critically dependent on the correct and...
Briefs: Materials
Self-Healing, Self-Lubricating Tribofilm
Tribologists have developed a diamond-like film that is generated by the heat and pressure of an automotive engine. The ultra-durable, self-lubricating tribofilm — a film that forms between moving surfaces — can be made to develop self-healing, diamondlike carbon (DLC) tribofilms. The film generates...
Briefs: Materials
NASA Langley Research Center has developed a functionally graded metal-metal composite structure. The structure is created using a method that avoids deleterious reactions between the...
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Question of the Week: Energy
Will we drive on piezoelectric highways?
Today's lead INSIDER story showcased efforts from Lancaster University to create road-ready piezoelectric tiles. The electricity generated from the ceramics (and the vehicles driving over them) could someday be used to power street lamps and traffic lights.
INSIDER: Energy
Researchers from Lancaster University are looking to pave the next generation of smart road surfaces — with piezoelectric ceramics. When embedded in road surfaces, the tiles convert...
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INSIDER: Materials
A new mechanical innovation unfolded this month at the University of Illinois at Urbana-Champaign as a team of engineers built a new kind of crawler robot. The wheel-less design takes...
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Question of the Week: Manufacturing & Prototyping
Our lead INSIDER story today showcased a new Kapton-like material, developed by a team at Virginia Tech. The researchers hope that the 3D-printed polymer will support new applications,...
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INSIDER: Materials
Kapton, a material used in electronics and aerospace applications, has only been available in sheet form. Researchers from Virginia Tech have found a way to 3D-print a polymer with Kapton's structural...
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Sound-Off: Manufacturing & Prototyping
In the additive manufacturing process, leftover powder is often recycled for the next job. Do the raw materials degrade with time and exposure?
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Sound-Off: Manufacturing & Prototyping
By reducing size and weight, 3D-printed parts provide an opportunity to improve thermal control systems. So which major industries are leading the way and using additive manufacturing...
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Briefs: Materials
Researchers have made ultralight, highly porous, compressible, and heat-resistant sponge-like materials from nanoscale ceramic fibers. The highly deformable material is...
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Articles: Materials
This column presents technologies that have applications in commercial areas, possibly creating the products of tomorrow. To learn more about each technology, see the contact information provided for that innovation.
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Briefs: Materials
Water-Based, Recyclable Membrane Filters all Types of Nanoparticles
Separation technology is at the heart of water purification, sewage treatment, and reclaiming materials, as well as numerous basic industrial processes. Membranes are used to separate out the smallest nanoscale particles, and even molecules and metal ions. A new type of membrane...
Briefs: Materials
Using Sunlight to Activate the Flow of Electrical Current in a New Material
Mined to make the first compass needles, the mineral magnetite is also made by migratory birds and other animals to allow them to sense north and south, and thus navigate in cloudy or dark atmospheric conditions or under water. Researchers have compositionally modified...

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