Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Briefs: Manufacturing & Prototyping
Fabrication of a Cryogenic Bias Filter for Ultrasensitive Focal Plane
A fabrication process has been developed for cryogenic in-line filtering for the bias and readout of ultrasensitive cryogenic bolometers for millimeter and submillimeter wavelengths. The design is a microstripline filter that cuts out, or strongly attenuates, frequencies (10–50...
Briefs: Materials
High-Temperature Shape Memory Polymers
Shape memory materials undergo physical conformation changes when exposed to an external stimulus, such as a change in temperature. Such materials have a permanent shape, but can be reshaped above a critical temperature and fixed into a temporary shape when cooled under stress to below the critical...
Briefs: Materials
Non-Toxic, Low-Freezing, Drop-In Replacement Heat Transfer Fluids
A non-toxic, non-flammable, low-freezing heat transfer fluid is being developed for drop-in replacement within current and future heat transfer loops currently using water or alcohol-based coolants. Numerous water-soluble compounds were down-selected and screened for toxicological,...
Briefs: Materials
Modular Flooring System
The modular flooring system (MFS) was developed to provide a portable, modular, durable carpeting solution for NASA’s Robotics Alliance Project’s (RAP) outreach efforts. It was also designed to improve and replace a modular flooring system that was too heavy for safe use and transportation. The MFS was developed for use...
Briefs: Materials
Materials That Enhance Efficiency and Radiation Resistance of Solar Cells
A thin layer (≈10 microns) of a novel “transparent” fluorescent material is applied to existing solar cells or modules to effectively block and convert UV light, or other lower solar response waveband of solar radiation, to visible or IR light that can be more...
News: Materials
Rubber 'Buckliball' Enables New Foldable Structure Designs
MIT engineers created the “buckliball,” a hollow, spherical object made of soft rubber containing no moving parts, but fashioned with 24 carefully spaced dimples. When the air is sucked out of a buckliball with a syringe, the thin ligaments forming columns between lateral dimples...
News: Energy
Making hydrogen fuel cells practical on a large scale requires them to be more efficient and cost effective, and a research team from the University of Central Florida may have found...
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Application Briefs: Materials
The James Webb Space Telescope (JWST) will observe primarily the infrared light from faint and very distant objects. But all objects, including telescopes, also emit infrared light...
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Techs for License: Materials
Biodegradable Silica Gel Fiber Regenerates Cell Tissue
An inorganic, biodegradable silica gel fiber (SGF) acts as a physical scaffold to aid the growth of new cells and the collagen structure that supports them. As a scaffold, it can also be used to deliver drugs over a wide area to aid in healing. The material is integrated into the tissues and...
Application Briefs: Test & Measurement
MPC , a Walworth, Wisconsin-based manufacturer of plastic parts for the automotive industry, builds many types of components. One such product is the oil filler cap for the car’s engine. The cap...
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News: Materials
Approximately 75 percent of electricity used in the U.S. is produced by coal-burning power plants that expel carbon dioxide into the atmosphere. Berkeley Lab researchers are searching for...
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Briefs: Manufacturing & Prototyping
Carbon Nanotube Bonding Strength Enhancement Using Metal “Wicking” Process
Carbon nanotubes grown from a surface typically have poor bonding strength at the interface. A process has been developed for adding a metal coat to the surface of carbon nanotubes (CNTs) through a “wicking” process, which could lead to an enhanced bonding strength...
Briefs: Manufacturing & Prototyping
Germanium Lift-Off Masks for Thin Metal Film Patterning
A technique has been developed for patterning thin metallic films that are, in turn, used to fabricate microelectronics circuitry and thin-film sensors. The technique uses germanium thin films as lift-off masks. This requires development of a technique to strip or undercut the germanium...
Briefs: Manufacturing & Prototyping
Multi-Layer Far- Infrared Component Technology
A method has been developed for fabricating high-reflectivity, multi-layer optical films for the terahertz wavelength region. A silicon mirror with 99.997-percent reflectivity at 70 μm wavelength requires an air gap of 17.50 μm, and a silicon thickness of 5.12 μm. This approach obtains pre-thinned...
Briefs: Materials
Sealing Materials for Use in Vacuum at High Temperatures
Sealing materials that can be applied and left in place in vacuum over a wide range of temperatures (especially temperatures of a few thousand degrees Celsius) have been conceived and investigated for potential utility in repairing thermal-protection tiles on the space shuttles in orbit...
Briefs: Materials
Radiation Shielding System Using a Composite of Carbon Nanotubes Loaded With Electropolymers
Single-wall carbon nanotubes (SWCNTs) coated with a hydrogen-rich, electrically conducting polymer such as polyethylene, receive and dissipate a portion of incoming radiation pulse energy to electrical signals that are transmitted along the CNT axes, and...
Briefs: Energy
Nano Sponges for Drug Delivery and Medicinal Applications
This invention is a means of delivering a drug, or payload, to cells using non-covalent associations of the payload with nanoengineered scaffolds; specifically, functionalized single-walled carbon nanotubes (SWNTs) and their derivatives where the payload is effectively sequestered by the...
Briefs: Materials
Molecular Technique to Understand Deep Microbial Diversity
Current sequencing-based and DNA microarray techniques to study microbial diversity are based on an initial PCR (polymerase chain reaction) amplification step. However, a number of factors are known to bias PCR amplification and jeopardize the true representation of bacterial diversity. PCR...
Briefs: Materials
Methods and Compositions Based on Culturing Microorganisms in Low Sedimental Fluid Shear Conditions
The benefits of applying a low sedimental fluid shear environment to manipulate microorganisms were examined. Microorganisms obtained from a low sedimental fluid shear culture, which exhibit modified phenotypic and molecular genetic characteristics,...
News: Materials
Power Felt is a new thermoelectric device developed by researchers at the Center for Nanotechnology and Molecular Materials at Wake Forest University. By touching a small piece,...
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News: Energy
Graphene has been touted as the next silicon, but it is too conductive to be used in computer chips. A University of Manchester team led by Nobel laureates Professor Andre Geim and Professor Konstantin...
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News: Software
An online tool developed by MIT researchers called “Impurities to Efficiency” - or I2E - allows companies or researchers exploring alternative manufacturing strategies to plug in descriptions of...
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News: Green Design & Manufacturing
Electrically conductive meshes made of metal nanowires promise exceptional electrical throughput, low cost, and easy processing in applications like video displays, LEDs, and thin-film solar cells. However, in...
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Products: Packaging & Sterilization
OKW Enclosures, Inc. (Bridgeville, PA) is now offering its design-oriented standard plastic enclosures in a bioplastic material. This biomaterial is manufactured from renewable raw materials and is formulated to replace...
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News: Semiconductors & ICs
A Bio-Solar Breakthrough
An international team of researchers has developed a process that improves the efficiency of generating electric power using molecular structures extracted from plants. The system taps into photosynthetic processes to produce efficient and inexpensive energy.
Techs for License: Materials
Synthetic Material Offers Touch-Feel of Genuine Leather
A synthetic leather material delivers a durable touch-feel. The design is based on the way that the human fingertip interacts with surfaces along four different axes of material properties. The fingertip determines whether a surface is soft or hard, smooth or coarse, wet or dry, and warm or...
Briefs: Manufacturing & Prototyping
The GeoLab glovebox was designed to enable the preliminary examination, by astronauts, of geological samples collected from the surface of another planetary body. The collected information would then...
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Briefs: Manufacturing & Prototyping
Modified Process Reduces Porosity When Soldering in Reduced Gravity Environments
A modified process yields lower levels of internal porosity for solder joints produced in reduced-gravity environments. The process incorporates both alternative materials and a modified procedure. The process provides the necessary cleaning action to enable effective...
Briefs: Materials
Three Dimensionally Interlinked, Dense, Solid Form of Single-Walled CNT Ropes
A 3D networked, dense form of single-walled carbon nanotubes (SWNT) has been made through isotropic shrinking of a gel-like SWNT-water paste by very slow evaporation. Approximately 35 g of Raw HiPco nanotubes were cleaned by the method of soft baking (250 °C for 15 hours...

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