Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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INSIDER: Motion Control
A new mechanical innovation unfolded this month at the University of Illinois at Urbana-Champaign as a team of engineers built a new kind of crawler robot. The wheel-less design takes...
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Question of the Week: Materials
Our lead INSIDER story today showcased a new Kapton-like material, developed by a team at Virginia Tech. The researchers hope that the 3D-printed polymer will support new applications,...
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INSIDER: Aerospace
Kapton, a material used in electronics and aerospace applications, has only been available in sheet form. Researchers from Virginia Tech have found a way to 3D-print a polymer with Kapton's structural...
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Sound-Off: Manufacturing & Prototyping
In the additive manufacturing process, leftover powder is often recycled for the next job. Do the raw materials degrade with time and exposure?
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Sound-Off: Manufacturing & Prototyping
By reducing size and weight, 3D-printed parts provide an opportunity to improve thermal control systems. So which major industries are leading the way and using additive manufacturing...
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Briefs: Materials
Researchers have made ultralight, highly porous, compressible, and heat-resistant sponge-like materials from nanoscale ceramic fibers. The highly deformable material is...
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Articles: Materials
This column presents technologies that have applications in commercial areas, possibly creating the products of tomorrow. To learn more about each technology, see the contact information provided for that innovation.
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Briefs: Materials
Water-Based, Recyclable Membrane Filters all Types of Nanoparticles
Separation technology is at the heart of water purification, sewage treatment, and reclaiming materials, as well as numerous basic industrial processes. Membranes are used to separate out the smallest nanoscale particles, and even molecules and metal ions. A new type of membrane...
Briefs: Materials
Using Sunlight to Activate the Flow of Electrical Current in a New Material
Mined to make the first compass needles, the mineral magnetite is also made by migratory birds and other animals to allow them to sense north and south, and thus navigate in cloudy or dark atmospheric conditions or under water. Researchers have compositionally modified...
Briefs: Test & Measurement
The Container Screening Device (CSD) is a portable, benchtop measurement system for real-time sealed-container inspection, and content (liquid/ material) classification and discrimination. The technology uses...
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Briefs: Energy
Solar fuels are created using only sunlight, water, and carbon dioxide (CO2). Researchers are exploring a range of target fuels, from hydrogen gas to liquid hydrocarbons, but producing any of these...
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Briefs: Materials
NASA Langley Research Center, in collaboration with ATK Space Systems, has developed a method to reduce insect adhesion on metallic substrates, polymeric...
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Briefs: Materials
Microfabricated Particles as MRI Contrast Agents
Magnetic resonance imaging (MRI) has become an invaluable, widely used medical diagnostic and research tool, but despite numerous chemically synthesized image-enhancing agents, MRI still lacks the sensitivity and the multiplexing capabilities of optical imaging that benefit from colored fluorophores...
Briefs: Materials
Nanosolders allow for increased capabilities in the formation of soldered interconnections for heat-sensitive electronic packages. The desired characteristic of nanosolder is to have a low process...
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Briefs: Materials
NASA’s Langley Research Center scientists have developed a process for fabricating carbon nanotube (CNT) structural nanocomposites...
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Sound-Off: Manufacturing & Prototyping
Sound-Off: What is Live Tooling?
When features need to be removed from a product, manufacturers often use a subtractive process known as CNC machining. In a Tech Briefs presentation last week, engineer Tony Holtz made a case for a more “Rapid” method.
News: Manufacturing & Prototyping
The Next 3D-Printed Part: A Hack?
See what’s new on Tech Briefs, including a three-layer way of securing the growing number of 3D-printed parts being placed in today’s vehicles and airplanes.
Question of the Week: Manufacturing & Prototyping
This week's INSIDER story features a new method for verifying the integrity of critical 3D-printed parts, from brakes to aircraft components. What do you think? Are you concerned about...
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Sound-Off: Manufacturing & Prototyping
How do you convince program managers to take an additive manufacturing approach to tooling? A 3D-printing pro shares lessons he learned about how to overcome obstacles from...
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INSIDER: Manufacturing & Prototyping
A 3D printer is essentially a small embedded computer — and can be exploited like one. Researchers from Georgia Institute of Technology and Rutgers University have developed...
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Sound-Off: Manufacturing & Prototyping
The manufacturing process of "cold forming" applies force to a metal as it is staged in a die. The technology, used originally in the early 1900s to create artillery shells, supports the...
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Briefs: Manufacturing & Prototyping
A team of researchers from the Georgia Institute of Technology has developed a way to use 3D printers to create objects capable of dramatic expansion. The technology could someday be used in...
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Briefs: Manufacturing & Prototyping
One-dimensional conductive particle assembly holds promise for a variety of practical applications; in particular, for a new generation of electronic devices....
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Briefs: Manufacturing & Prototyping
Engineers have developed a simple method for producing high-quality graphene that can be used in next-generation electronic and energy devices. The method essentially bakes the compound in a...
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Briefs: Manufacturing & Prototyping
The first entirely 3D-printed organ-on-a-chip with integrated sensing has been built by a fully automated digital manufacturing procedure. The 3D-printed heart-on-a-chip can be quickly...
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Briefs: Manufacturing & Prototyping
Materials that can be produced by 3D printing include not just plastics, but metal, glass, and even food. A new system called a Digital Construction Platform (DCP) was...
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Briefs: Manufacturing & Prototyping
Method of Manufacturing Convective Accelerometers
Miniaturization and integration of accelerometers in standard integrated circuit (IC) processes has been the topic of extensive research. In most cases, accelerometer structures involve a solid proof mass that is allowed to move under accelerating conditions. This approach has many disadvantages....
Articles: Materials
This column presents technologies that have applications in commercial areas, possibly creating the products of tomorrow. To learn more about each technology, see the contact information provided for that innovation.
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Briefs: Manufacturing & Prototyping
Research is being performed in adding a fourth dimension to 3D printers — the dimension of time. This technique, called 4D printing, creates moveable and shape-variable objects, such as...
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