Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Briefs: Manufacturing & Prototyping
An improved assembly for inert-gas shielding of a metallic joint is designed to be useable during any of a variety of both laser-based and traditional welding and brazing processes....
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Briefs: Materials
Polyimide-Foam/Aerogel Composites for Thermal Insulation
Composites of specific types of polymer foams and aerogel particles or blankets have been proposed to obtain thermal insulation performance superior to those of the neat polyimide foams. These composites have potential to also provide enhanced properties for vibration dampening or acoustic...
Briefs: Materials
Yb14MnSb11 has been found to be well-suited for use as a p-type thermoelectric material in applications that involve hot-side temperatures in the approximate range of 1,200 to...
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Briefs: Materials
Room-Temperature Ionic Liquids for Electrochemical Capacitors
A document discusses room-temperature ionic liquids (RTILs) used as electrolytes in carbon-nanotube-based, electrochemical, double-layer capacitors. Unlike the previous electrolyte (EtNB4 in acetonitrile), the RTIL used here does not produce cyanide upon thermal decomposition and does...
Briefs: Materials
Ultra-Lightweight Self- Deployable Nanocomposite Structure for Habitat Applications
A document discusses self-deployable, rigidized structures that are ultra-lightweight and have gas barrier properties, space durability, and high impact resistance. Developed here are microcellular-foamed sandwich structures made from nanocomposite shape memory...
Articles: Manufacturing & Prototyping
Ames Research Center (Moffett Field, CA) and Langley Research Center (Hampton, VA) have won the 2008 NASA Government and Commercial Invention of the Year Awards, respectively. The Ames invention is a...
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Briefs: Manufacturing & Prototyping
Fabricating PFPE Membranes for Microfluidic Valves and Pumps
A process has been developed for fabricating membranes of a perfluoropolyether (PFPE) and integrating them into valves and pumps in “laboratory-on-a-chip” microfluidic devices. Membranes of poly(tetrafluoroethylene) [PTFE] and poly(dimethylsilane) [PDMS] have been considered for this...
Briefs: Manufacturing & Prototyping
Fabricating PFPE Membranes for Capillary Electrophoresis
A process has been developed for fabricating perfluoropolyether (PFPE) membranes that contain microscopic holes of precise sizes at precise locations. The membranes are to be incorporated into “laboratory-on-a-chip” microfluidic devices to be used in performing capillary electrophoresis.
Briefs: Manufacturing & Prototyping
The term “precision linear actuator, direct drive” (“PLADD”) refers to a robust linear actuator designed to be capable of repeatedly performing, over a lifetime of the order of 5 to 10...
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Briefs: Manufacturing & Prototyping
Installing a Test Tap on a Metal Battery Case
A mechanical fitting and relatively simple and safe method of installing it on the metal case of a battery have been devised to provide access to the interior of the battery to perform inspection and/or to measure such internal conditions as temperature and pressure. A metal boss or stud having an...
Briefs: Materials
Polyimide-PEO copolymers (“PEO” signifies polyethylene oxide) that have branched rod-coil molecular structures and that can be cured into film form at room temperature...
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Briefs: Materials
Catalysts for Efficient Production of Carbon Nanotubes
Several metal alloys have shown promise as improved catalysts for catalytic thermal decomposition of hydrocarbon gases to produce carbon nanotubes (CNTs). Heretofore almost every experiment on the production of carbon nanotubes by this method has involved the use of iron, nickel, or cobalt as...
Briefs: Materials
Amorphous Silk Fibroin Membranes for Separation of CO₂
Amorphous silk fibroin has shown promise as a polymeric material derivable from natural sources for making membranes for use in removing CO2 from mixed-gas streams. For most applications of silk fibroin, for purposes other than gas separation, this material is used in its highly crystalline,...
Application Briefs: Materials
Ultrashort pulse (USP), or “ultrafast,” lasers emit extremely brief pulses of light, generally with duration of a picosecond (10-12 seconds) or less. The pulses...
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Briefs: Manufacturing & Prototyping
The art of experimental modal vibration analysis (MVA) has been extended to apply to large castings. This extension was made to enable the use of experimental MVA as a relatively inexpensive, simple...
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Briefs: Manufacturing & Prototyping
A development effort was directed toward formulating epoxy resins that are useful both as structural materials and as shielding against heavy-ion radiation. Hydrogen is recognized as the best element for...
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Briefs: Materials
Integrated multilayer insulation (IMLI) is being developed as an improved alternative to conventional multilayer insulation (MLI), which is more than 50 years old. A typical conventional MLI blanket comprises...
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Articles: Manufacturing & Prototyping
Universal Proprietary Water Purifying/ Conditioning Multimedia Jim Jablonsky J&M Associates Hatfield, PAThis inexpensive and easily operated filter system removes heavy metals, arsenic, mercury, bad...
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Eye on Innovation: Software
Product simplification is the discipline of merging the greatest performance functionality into the fewest number of parts using the most suitable and cost-effective materials and...
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Briefs: Manufacturing & Prototyping
An alternative scheme has been conceived for packaging of silicon- based back-illuminated, back- side-thinned complementary metal oxide/semiconductor (CMOS) and charge-coupled-device...
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Briefs: Manufacturing & Prototyping
Diamond Machining of an Off-Axis Biconic Aspherical Mirror
Two diamond-machining methods have been developed as part of an effort to design and fabricate an off-axis, biconic ellipsoidal, concave aluminum mirror for an infrared spectrometer at the Kitt Peak National Observatory. Beyond this initial application, the methods can be expected to enable...
Briefs: Manufacturing & Prototyping
An investigational method of improving the performance of a fuel cell that contains a polymer-electrolyte membrane (PEM) is based on the concept of roughening the surface of the PEM, prior...
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Briefs: Electronics & Computers
Lightweight composites of RP46 polyimide and glass fibers have been found to be useful as extraordinarily fire-resistant electrical-insulation materials. RP46 is a polyimide of the...
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Briefs: Materials
Damage Detection and Self-Repair in Inflatable/Deployable Structures
Inflatable/deployable structures are under consideration for applications as varied as expansion modules for the International Space Station to destinations for space tourism to habitats for the lunar surface. Monitoring and maintaining the integrity of the physical structure is...
Briefs: Materials
Ceramic strain gauges in which the strain-sensitive electrically conductive strips made from nanocomposites of noble metal and indium tin oxide (ITO) are being developed for use in gas turbine...
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Briefs: Manufacturing & Prototyping
Composite Layer Manufacturing With Fewer Interruptions
An improved version of composite layer manufacturing (CLM) has been invented. CLM is a type of solid freeform fabrication (SFF) — an automated process in which a three-dimensional object is built up, point-by-point, through extrusion of a matrix/fiber composite-material precursor. The...
Briefs: Manufacturing & Prototyping
An improved photoresist-coating technique has been developed for use in the fabrication of carbon-nanotube- (CNT)- based field emitters of the type described in “Fabrication of...
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Briefs: Materials
A simplified method has been developed for determining bond durability under exposure to water or high humidity conditions. It uses a small number of test specimens with relatively...
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Briefs: Materials
A material having useful thermoelectric properties was synthesized by combining indium-tin-oxide (ITO) with a NiCoCrAlY alloy/alumina cermet. This material had a very large...
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