Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

Stories

36,38
0
4680
30
Briefs: Materials
Polymerization Initiated at the Sidewalls of Carbon Nanotubes
A process has been developed for growing polymer chains via anionic, cationic, or radical polymerization from the side walls of functionalized carbon nanotubes, which will facilitate greater dispersion in polymer matrices, and will greatly enhance reinforcement ability in polymeric...
Briefs: Materials
Piezoelectrically Enhanced Photocathodes
Doping of photocathodes with materials that have large piezoelectric coefficients has been proposed as an alternative means of increasing the desired photoemission of electrons. Treating cathode materials to increase emission of electrons is called “activation” in the art. It has been common practice to...
NASA Tech Needs: Manufacturing & Prototyping
Nancy M.H. Holloway, Section HeadAdvanced Fabrication Processes SectionFabrication Technology Development BranchNASA Langley Research CenterHampton, VA The Fabrication organization at NASA Langley...
Feature Image
Tech Needs: Materials
Non-Smoke, Non-Halogenated Fire Retardants
A company needs non-halogenated polymeric mix additives that provide non-smoke fire retardance for wiring jackets and cables. The additive must have low enough loadings so that product performance and flexibility are maintained. Wires and cables must meet a variety of requirements, some imposed by...
Articles: Manufacturing & Prototyping
In a new series, the editors of NASA Tech Briefs magazine catch up with everyday engineers about their unique responsibilities and challenges. This week, we highlight fellow reader...
Feature Image
Briefs: Materials
Low-Outgassing Photogrammetry Targets for Use in Outer Space
A short document discusses an investigation of materials for photogrammetry targets for highly sensitive optical scientific instruments to be operated in outer space and in an outer-space-environment-simulating thermal vacuum chamber on Earth. A key consideration in the selection of...
Articles: Test & Measurement
The Hall effect can be observed when the combination of a magnetic field through a sample and a current along the length of the sample create an...
Feature Image
Articles: Materials
In direct response to the National Research Council’s report “Capabilities for the Future: An Assessment of NASA Laboratories for Basic Research, 2010,” the Space Technology program was born and formally approved by...
Feature Image
Briefs: Manufacturing & Prototyping
Thermoelectric materials provide a means for converting heat into electrical power using a fully solid-state device. Power-generating devices (which include individual couples...
Feature Image
Briefs: Manufacturing & Prototyping
Solvent/Non-Solvent Sintering To Make Microsphere Scaffolds
A solvent/non-solvent sintering tech- nique has been devised for joining poly- meric microspheres to make porous matri- ces for use as drug-delivery devices or scaf- folds that could be seeded with cells for growing tissues. Unlike traditional sinter- ing at elevated temperature and...
Briefs: Materials
Separation of Single-Walled Carbon Nanotubes with DEP-FFF
A process using a modified dielectrophoresis device separates single-walled carbon nanotubes (SWNTs) according to their polarizability in electric fields. This depends on the size and dielectric constant of individual nanotubes and easily separates metallic from semiconducting nanotubes....
Briefs: Materials
Self-Cleaning Coatings and Materials for Decontaminating Field-Deployable Land and Water-Based Optical Systems
This technology exploits the organic decomposition capability and hydrophilic properties of the photocatalytic material titanium dioxide (TiO2), a non-toxic and non-hazardous substance, to address contamination and biofouling issues in...
Briefs: Materials
Li Anode Technology for Improved Performance
A novel, low-cost approach to stabilization of Li metal anodes for high-performance rechargeable batteries was developed. Electrolyte additives are selected and used in Li cell electrolyte systems, promoting formation of a protective coating on Li metal anodes for improved cycle and safety performance.
Briefs: Materials
Optical Coating Performance for Heat Reflectors of the JWST-ISIM Electronic Component
A document discusses a thermal radiator design consisting of lightweight composite materials and low-emittance metal coatings for use on the James Webb Space Telescope (JWST) structure. The structure will have a Thermal Subsystem unit to provide passive cooling to...
Briefs: Manufacturing & Prototyping
Development of Position-Sensitive Magnetic Calorimeters for X-Ray Astronomy
Metallic magnetic calorimeters (MMC) are one of the most promising devices to provide very high energy resolution needed for future astronomical x-ray spectroscopy. MMC detectors can be built to large detector arrays having thousands of pixels. Position-sensitive magnetic...
Briefs: Manufacturing & Prototyping
Cryogenic-Compatible Winchester Connector Mount and Retaining System for Composite Tubes
A connector retainer and mounting system has been designed to replace screw-mounting of Winchester connectors. Countersunk screws are normally used to secure connectors to structures, and to keep them from coming apart. These screws are normally put into...
Articles: Manufacturing & Prototyping
Don’t Miss Out on Creating the Future
Time is running out to enter the 2011 "Create the Future" Design Contest. Entries for the ninth annual contest are due by June 30th. Click here to submit your design idea. Sponsored by COMSOL, Creo - a PTC product, and Tech Briefs Media Group, the contest recognizes outstanding innovations in product design,...
Briefs: Manufacturing & Prototyping
Graphite Composite Panel Polishing Fixture
The use of high-strength, lightweight composites for the fixture is the novel feature of this innovation. The main advantage is the light weight and high stiffness-to-mass ratio relative to aluminum.
Briefs: Manufacturing & Prototyping
Modifying Matrix Materials to Increase Wetting and Adhesion
In an alternative approach to increasing the degrees of wetting and adhesion between the fiber and matrix components of organic-fiber/polymer matrix composite materials, the matrix resins are modified. Heretofore, it has been common practice to modify the fibers rather than the matrices:...
Briefs: Manufacturing & Prototyping
Ridge Waveguide Structures in Magnesium-Doped Lithium Niobate
This work proposes to establish the feasibility of fabricating isolated ridge waveguides in 5% MgO:LN. Ridge waveguides in MgO:LN will significantly improve power handling and conversion efficiency, increase photonic component integration, and be well suited to space-based applications....
Briefs: Manufacturing & Prototyping
Material Gradients in Oxygen System Components Improve Safety
Oxygen system components fabricated by Laser Engineered Net Shaping™ (LENS™) could result in improved safety and performance. LENS™ is a near-net shape manufacturing process fusing powdered materials injected into a laser beam. Parts can be fabricated with a variety of elemental...
Briefs: Manufacturing & Prototyping
Optimization of Indium Bump Morphology for Improved Flip Chip Devices
Flip-chip hybridization, also known as bump bonding, is a packaging technique for microelectronic devices that directly connects an active element or detector to a substrate readout face-to-face, eliminating the need for wire bonding. In order to make conductive links between the...
Briefs: Manufacturing & Prototyping
Pre-Finishing of SiC for Optical Applications
A method is based on two unique processing steps that are both based on deterministic machining processes using a single-point diamond turning (SPDT) machine. In the first step, a high-MRR (material removal rate) process is used to machine the part within several microns of the final geometry. In the...
Briefs: Manufacturing & Prototyping
The term “tape setback method” denotes a method of designing and fabricating bonded joints between (1) box beams or other structural members made of laminated composite (matrix/ fiber)...
Feature Image
Briefs: Materials
Measuring Moisture Levels in Graphite Epoxy Composite Sandwich Structures
Graphite epoxy composite (GEC) materials are used in the construction of rocket fairings, nose cones, interstage adapters, and heat shields due to their high strength and light weight. However, they absorb moisture depending on the environmental conditions they are exposed to...
Briefs: Materials
Optimized Li-Ion Electrolytes Containing Triphenyl Phosphate as a Flame-Retardant Additive
A number of future NASA missions involving the exploration of the Moon and Mars will be “human-rated” and thus require high-specific-energy rechargeable batteries that possess enhanced safety characteristics. Given that Li-ion technology is the most...
Briefs: Materials
Real-Time Deposition Monitor for Ultrathin Conductive Films
A device has been developed that can be used for the real-time monitoring of ultrathin (2 Å or more) conductive films. The device responds in less than two microseconds, and can be used to monitor film depositions up to about 60 Å thick. Actual thickness monitoring capability will vary...
Briefs: Materials
Marshall Convergent Spray Formulation Improvement for High Temperatures
The Marshall Convergent Coating-1 (MCC-1) formulation was produced in the 1990s, and uses a standard bisphenol A epoxy resin system with a triamine accelerator. With the increasing heat rates forecast for the next generation of vehicles, higher-temperature sprayable coatings...
Techs for License: Materials
Soft-Feel Grain Surface Treatment for Hard Plastic Mimics Sensation on Fingertips
This technology gives hard-surface plastics a soft and moist feel by imposing a “grain” or texturing onto the surface. It has application in automotive interiors, household utensils, electronics, mobile phones, and other locations where a hard plastic surface...

Top Stories

Feature Image
Blog: Robotics, Automation & Control

Aerial Microrobots That Can Match a Bumblebee's Speed

Feature Image
Blog: Electronics & Computers

Turning Edible Fungi into Organic Memristors

Feature Image
Blog: Manufacturing & Prototyping

Revolutionizing the Production of Semiconductor Chips

Feature Image
News: Energy

H2-ICE Is Heating Up

Feature Image
INSIDER: Electronics & Computers

World’s Smallest Programmable, Autonomous Robots

Feature Image
INSIDER: Manufacturing & Prototyping

Building Bots on a Budget

Videos