Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Briefs: Manufacturing & Prototyping
A micromachining-based fabrication process has been proposed for low-volume production of copies of a mesoscale vibratory gyroscope. The process would include steps of photolithography,...
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Briefs: Manufacturing & Prototyping
A curved tile of refractory silica-fiber-based or alumina-fiber-based thermal-insulation material can be formed from an initially flat billet in a process that includes pressing against...
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Briefs: Materials
Lightweight Foam Pads for Helmets
Special foam pads have been developed for use in helmets. The foams in these pads have been formulated to obtain a combination of light weight, resistance to oxidation, flame retardance, superior shock-absorbing properties, and physical comfort during long use. In the original application, the pads are intended...
Briefs: Materials
Water-Borne, Silicone-Based, Primerless Paints
Water-borne, silicone- based paints for protecting metal structures against corrosion have been developed as substitutes for traditional anticorrosion paints that contain large amounts of volatile organic solvents. It is desirable to reduce the volatile-organic-compound (VOC) contents of paints in...
Briefs: Materials
A γ titanium aluminide alloy produced by a powder-metal (PM) process, and techniques for fabricating sheets and sheet-metal components from the alloy, have been developed. The alloy and...
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Briefs: Materials
Pipes made of graphite-fiber/epoxymatrix composites have been shown to be suitable as conduits for liquid hydrogen. Conceived for as replacements for heavier metallic liquid-hydrogen feedlines in...
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Briefs: Materials
Refractory, Oxidation-Resistant Ceramic/Carbon Insulation
Lightweight, refractory ceramic/carbon thermal-insulation materials have been invented. These materials, consist of carbon, silicon, and oxygen in suitable pro- portions combined into molecular structures that are stable at high temperatures. Insulating tiles and other components made of...
Briefs: Manufacturing & Prototyping
A tool has been devised to facilitate the accurate placement of a seal ring between the hubs of two pipe flanges that are to be clamped together. Heretofore, technicians have resorted to...
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Briefs: Materials
Analysis of Multilayer Thermal Insulation for Reentry
A paper presents a study of multilayer thermal insulations for protecting spacecraft against aerodynamic heating during reentry into a planetary atmosphere. A multilayer insulation considered in the study comprised (1) thin ceramic/composite foils coated with gold for high reflectance...
Briefs: Photonics/Optics
Carbon-composite submounts tipped with diamond are being developed as improved means of dissipating heat generated in high-power laser diodes. Copper is the traditional heat-sinking...
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Briefs: Materials
An ablative composite coating has been developed to protect a steel substrate against a short-duration exposure to supersonic stream of hot gases and molten ceramic particles. In the...
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Briefs: Materials
Insertion of Reactive Material for Treating Groundwater
An improved method of inserting reactive material in the ground for treating groundwater contaminated with chlorinated solvents has been devised. An older method involves the removal of a significant portion of soil overlying the treatment volume, and consequently the expensive off-site...
Briefs: Manufacturing & Prototyping
A process has been proposed for growing carbon nanotubes aligned substantially parallel with the nominal planar surfaces of substrates and further aligned with patterns on the substrates. Prior to...
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Briefs: Manufacturing & Prototyping
Process for Rapid Prototyping in Ceramic-Matrix Composites
The ceramic-composite advanced tow- placement (CCATP) process is a means of laying down continuous-fiber-reinforced, ceramic-matrix composite (CMC) materials in patterned layers to form objects that could have complex three-dimensional shapes. The CCATP process is a member of the growing...
Briefs: Manufacturing & Prototyping
A technique of thermocompressive gold-to-gold diffusion bonding at relatively low temperature has been devised to provide stable, uniform, strong bonds between struc- tural components...
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Briefs: Materials
Lightweight Solar Sail for a Spacecraft Flying Near the Sun
A report proposes a high-temperature- resistant solar sail with an areal mass density less than 1 g/m2, for a spacecraft that would approach the Sun to within a distance of 0.2 astronomical unit (≈3 × 107 km). The sail would be made in multiple segments of a carbon microtruss fabric...
Briefs: Manufacturing & Prototyping
Process for Rapid Prototyping in Ceramic-Matrix Composites
The ceramic-composite advanced tow-placement (CCATP) process is a means of laying down continuous-fiber-reinforced, ceramic-matrix composite (CMC) materials in patterned layers to form objects that could have complex three-dimensional shapes. The CCATP process is a member of the growing...
Briefs: Materials
Some changes have been made in the fabrication of PSSA/ PVDF-based membrane/electrode assemblies for direct methanol fuel cells. The effect of the changes is to improve the electrochemical...
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Briefs: Materials
The fabrication of membrane/electrode assemblies (MEAs) for direct methanol fuel cells can be modified to make the cathodes hydro- phobic. These modifications improve the performances of the...
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Briefs: Materials
A class of developmental membrane electrolyte materials for methanol/air and hydrogen/air fuel cells is exemplified by a composite of (1) a melt-processable polymer [in particular,...
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Briefs: Materials
Windows that absorb x rays and are transparent to visible light can be made by compression molding of tantalum oxide/polymer composite materials. The main x-ray-absorbing medium in these windows is tantalum...
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Briefs: Materials
Research on Life-Prediction Methods for MMCs— Phase I
A report describes the completed first phase of a NASA/industry cooperative program of research on metal-matrix composites (MMCs) as lightweight, strong, high- temperature-resistant materials for use in future aircraft engines. The first phase of the research included assessment of life- and...
Briefs: Materials
Internal-combustion engines would be constructed with cylinders and ringless pistons made of lightweight carbon/carbon composite materials, according to a proposal. This proposal is a...
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Briefs: Materials
Progress has been achieved in continuing research directed toward increasing the wear resistance and enhancing the self- lubrication properties of chemical-vapor-deposited (CVD) diamond films....
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Briefs: Manufacturing & Prototyping
Low-plasticity burnishing (LPB) has been devel- oped as an affordable means of imparting residual compressive stresses to surface layers of metal parts (especially engine components) in order to increase their fatigue...
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Briefs: Materials
Flexible, compact, hermetically sealed piezoceramic actuators with robust electrical leads have been developed for use in actively controlling aerostructures to suppress noise, vibration, and flutter on...
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Briefs: Manufacturing & Prototyping
A partly lithographic method of fabrication is being developed to enable the economical mass production of mesoscale electrically conductive coils for miniature electro- magnets,...
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Briefs: Materials
Particles of dry ice (frozen carbon dioxide) entrained in gas flows would be used during machining to cool cutting tools and workpieces, according to a proposal. Solid carbon dioxide particles that...
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Briefs: Manufacturing & Prototyping
Automated Apparatus for Welding to Seal Pyrotechnic Devices
An automated, remotely controllable apparatus has been developed for resistance welding for hermetic sealing of pyrotechnic devices, as a substitute for special-purpose welding equipment that is no longer commercially available. Hermetic sealing of a pyrotechnic device involves a sequence...

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