Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Briefs: Materials
A compact spring-loading design has been proposed to increase the reliability of seals in the joints of vacuum cryogenic systems. Heretofore, such joints have been, variously, compact or...
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Briefs: Materials
Scientists at NASA's Jet Propulsion Laboratory are developing apparatuses for electrolysis of methanol to produce pure hydrogen for use at industrial sites, in scientific laboratories, and in fuel...
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Briefs: Materials
Improved Conversion Coating for Protection of Metals
A simple, cost effective, environmentally friendly conversion-coating process has been developed for protecting a variety of metals against wear and corrosion and to increase adhesion of paints. This process results in the deposition of a thin, adherent coats of iron phosphate on treated metal...
Briefs: Materials
Improved lightweight composite-material structures have been invented to protect persons and equipment during aircraft and ground-vehicle crashes. These structures are designed to hold...
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Briefs: Materials
Crystalline phases of compounds of general composition (Cuw, CuxFey, or Tiz)Mo6Se8 [where w<4, x<2, y<1, and z<1] have been investigated for potential utility as thermoelectric...
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Briefs: Energy
Alkyl pyrocarbonates have been found to be useful as electrolyte additives for improving the low-temperature performances of rechargeable lithium-ion electrochemical cells. The...
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Briefs: Materials
Partially fluorinated alkyl carbonate liquid compounds have been found to be excellent electrolyte cosolvents for rechargeable lithium-ion electrochemical cells. The benefits afforded...
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Briefs: Materials
Non-polymeric N,N´-di-N-hydrocarbyl- 2,5-diamino-1,4-benzoquinones (where the hydrocarbyl substituents are alkyl or aryl) have been found to be useful as corrosion-inhibiting additives for...
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Briefs: Manufacturing & Prototyping
High-Velocity, Pulsed Wire Arc Spray
A high-velocity, pulsed wire arc spraying apparatus has been proposed and partly developed in an effort to improve the quality of coatings deposited by thermal spray techniques. In this apparatus, material from a wire arc is atomized and propelled toward a deposition substrate by a repetitively pulsed plasma...
Briefs: Medical
Nanolaminate Mirrors With Integral Figure-Control Actuators
A report discusses the development of thin-shell curved mirrors comprised of metallic multilayer nanolaminate substrates that contain integral inplane actuators for controlling surface figure with micron-level precision. These mirrors, intended for incorporation into scientific imaging...
Briefs: Materials
A device based on the transport of water through a membrane to a vacuum has been developed for dehumidifying a stream of air in the life-support system of a spacecraft or space suit. The device...
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Briefs: Physical Sciences
An electrometer developed for measuring the triboelectric responses of soils on Mars is also potentially useful on Earth for identifying some materials via their triboelectric responses. In...
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Briefs: Photonics/Optics
A proposed lightweight, micromachined, multiaxis-steerable mirror would have mesoscopic dimensions. Its steering function would involve mesoscopic positional excursions of its support points and would be...
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Briefs: Materials
Since its invention in 1948, the transistor has revolutionized everyday life. The electronics revolution is based on miniaturization of transistors; smaller transistors are faster, and...
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Briefs: Materials
Thin films of Li2CO3 are under consideration for use as passivating layers between electrodes and solid electrolytes in advanced thin-film lithium-ion electrochemical cells. By...
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Briefs: Manufacturing & Prototyping
A process that includes photolithography, liftoff, etching, and sputter deposition has been developed to enable the fabrication of thin, finely patterned layers of gold, platinum,...
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Briefs: Manufacturing & Prototyping
Software for Optimized Flattening From 3D to 2D
A computer program offers enhanced capabilities for calculating two-dimensional (2D) patterns needed to construct specified three-dimensional (3D) surfaces to within acceptably close approximations, with minimal waste of sheet material. Examples of complexly shaped sheet-material items that could be...
Briefs: Manufacturing & Prototyping
Electron-Beam Welding of Superalloys at High Temperatures
Electron-beam welding at high temperatures has been found to be a suitable process for joining structural components made by casting certain superalloys. This process can be used in the fabrication of superalloy parts that must withstand high operating temperatures. Examples of such parts...
Briefs: Materials
The term “prefield test” denotes an in situ test of contaminated soil in preparation for in situ treatment of the soil by a method called “electrokinetically enhanced...
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Briefs: Materials
Metal/Dielectric Color Filters for Flat Panel Displays
A report expands on the proposal described in “Low-Absorption Color Filters for Flat Panel Display Devices” (NPO-20435) NASA Tech Briefs, Vol. 23, No. 12 (December 1999), page 34. To recapitulate: The dye pixel color filters in a conventional liquid-crystal or other display device would be...
Briefs: Physical Sciences
Improved fiber-optic transducers, denoted tiger fibers, have been proposed for sensing volatile compounds. Tiger fibers are so named because, as described below, their sensitive portions...
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Briefs: Electronics & Computers
Annealing has been found to be an effective means of tailoring the height of a Schottky barrier between gold and gallium nitride. This finding offers promise for the development of improved...
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Briefs: Materials
Ceramics Made From Wood
The term “ecoceramics” (a contraction of “environment-conscious ceramics”) denotes a class of ceramics made partly from wood-based products, which can include natural wood, sawdust, cardboard, and/ or paper. In addition to the environmental advantage of renewability of the carbonaceous ingredients, the concept of...
Briefs: Manufacturing & Prototyping
Two Techniques for Removing Core-Drill Debris
Two alternative techniques make it possible to remove core-drill debris more rapidly and efficiently than was previously possible. Either technique is a vast improvement over the prior art. For industries in which ultrasonic core drills are used, these two techniques are expected to result in savings of...
Briefs: Manufacturing & Prototyping
A technique based on electrical-continuity measurements has been proposed as a means of monitoring and controlling the thicknesses of semiconductor wafers during lapping, polishing,...
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Briefs: Materials
Skutterudite Thermoelectric Unicouples for Generating Power
A report presents some results of continuing efforts to develop advanced thermoelectric devices and, more particularly, thermoelectric unicouples for generating electric power from diverse thermal sources, including automotive exhausts and other waste-heat sources. The basic principles of...
Briefs: Materials
Refrigerant Blends Containing Trifluoroiodomethane
Blends of refrigerant fluids have been developed as improved alternatives to conventional chlorofluorocarbon (CFC) and hydrochlorofluorocarbon (HCFC) refrigerants, which contribute to depletion of stratosphere ozone. Each blend of this type is a zeotropic or nearly azeotropic mixture of...
Briefs: Materials
Heat-Exchanger Rocket Engine
The proposed rocket engine includes a combustion chamber actively cooled by liquid oxygen: Heat from the combustion chamber vaporizes the flowing liquid oxygen, and the absorption of latent heat of vaporization contributes to cooling of the combustion-chamber wall. The resulting high-vapor-quality (mostly vapor)...
Briefs: Materials
Stable Ohmic Contacts on SiC Devices for High Temperatures
Ti3SiC2 has been proposed as a mate- rial for ohmic contacts on SiC-based electronic and microelectromechanical devices intended to operate at temperatures >600 °C and/or in corrosive environments. Although SiC is stable and devices made of SiC are capable of functioning at elevated...

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