Features

Engineering the Blue Ghost: From Idea to Moon Landing

In this interview, Joseph Marlin, Deputy Blue Ghost Chief Engineer at Firefly Aerospace, delves deeper into how their first mission is establishing an improved awareness of the lunar environment ahead of future crewed missions and how it will help plan for long-duration surface operations under Artemis.

A Next-Generation Space Suit for Artemis III

In October 2024, Axiom Space and Prada revealed the flight design of the Axiom Extravehicular Mobility Unit spacesuit that will be used for NASA's Artemis III mission. The outer-layer design and materials work was jointly developed starting when the two industry leaders came together, blending creativity and engineering to enhance the next-generation spacesuit design. Read on to learn more.

Unfurling Antennas Let Tiny Satellites Do Big Things

Satellite builders now have the option of using small, collapsible dish antennas made by Tendeg LLC of Louisville, CO, which developed them with funding and cooperation from NASA, along with the patented technology developed at JPL. Read on to learn more.

“I Told You the Moon Was Made of Cheese”

If the title grabs your attention, you're going to have to read on. We promise you there is an explanation, but you must first read the article.

New Products

See the new products, including PI's V-141 linear motor stage family; Applied Motion's STF Stepper Drives and SSDC StepSERVO Drives, which are now UL Certified by Underwriters Laboratories; Arnold Magnetic Technologies Corporation's Brushless DC Permanent Magnet Motors; ICONICS's release of GENESIS, a new platform that leverages ICONICS’s decades of software development expertise; and more.

New on the Market

See what's new on the market, including the ZE2531 Isolation Transformer from Coilcraft; Nikon Metrology's three new ECLIPSE microscope models, the LV100NDA LED, LV100ND LED, and LV100N POL LED; Würth Elektronik's expanded STAR-TEC and STAR-TEC LFS snap ferrite families; Walter's new milling grade, PVD-coated Tiger·tec® Gold WSM36G; and more.

Testing Times: Understanding the Impact of Climatic Conditions on EV Charging Times

Charging times have become a hot topic among automotive OEMs and consumers. Premium cars, in particular, are increasingly defined by their technology. A slick charging experience is one of the ways that premium manufacturers can distance their high-value luxury offerings from more mundane machinery. Read on to learn more.

48V Electrical Systems: A Key to Meeting Evolving Industry Demands

The commercial vehicle industry is at a turning point, facing increasing pressure to improve efficiency, reduce emissions, and meet changing global standards. As vehicle electrification advances and power demands rise, manufacturers are exploring innovative solutions to enhance performance while optimizing fuel consumption. One promising technology trend leading this transition is the adoption of 48V electrical systems. Read on to learn more about them.

Multiphysics Modeling and Simulation Enhances BESS Design

Electrical grids and data centers around the world use battery energy storage systems (BESS) as a power source, and the adoption of BESS is only continuing to grow. Read on to learn more about we can enhance BESS.

Wire Feed Laser Welding for Battery Pack Aluminum Enclosure Manufacture in EVs

Lightweight aluminum is a top choice for designing and manufacturing battery pack enclosures due to its durability and ability to enhance vehicle performance. While welding 6000-series aluminum alloys can be challenging, advanced methods like laser welding with filler wire effectively create strong, airtight joints while addressing issues like porosity and cracking. Read on to learn more.

Open to Possibilities: How Controls Have Evolved to an Open Architecture

While there may be some manufacturers who are hesitant to transition to a more open control landscape for fear of abandoning a proven method of operation, it’s clear that a collaborative approach through apps is the future. Read on to learn more.

Making the Jump to Electric

From greater energy efficiency to more flexible motion profiles, there are many reasons to make the switch to electric actuation technology. Read on to learn more about them.

Gaining a Competitive Edge with Functionally Integrated Components

Machine builders are under intense pressure to keep engineering time in line with shorter delivery schedules and materials, assembly, and inventory cost considerations. Machine builders are also striving to make equipment smaller, lighter, higher-performing, and easier for their customers to maintain. While functionally integrated products have been available for a long time, they are more vital today than ever. And there are more options available to provide solutions. Read on to learn more.

HydRON: Transforming How Data-Collecting Satellites Communicate

In this in-depth interview, Antonio Sturiale, Director of Telecom Domain in Italy at Thales Alenia Space, discusses HydRON and the company’s approach to optical communications as well as the role it will play in upcoming lunar, Martian, and deep-space exploration missions.

Fast Steering Mirrors: Enabling Stable Laser Communication in Satellite Networks

As optical systems become more integrated into communication, sensing, and imaging technologies, FSMs will remain a key enabler of speed, precision, and stability in next-generation photonic applications. Read on to learn more.

Product of the Month

See the product of the month: Lanner Electronics' ICS-P770 rugged industrial-grade computer with ICS/SCADA security. It is designed to power mission-critical substation automation, virtualization, and network security.

New Products

See the new products, including Intellias' “Smart Charging Portable Kit,” a comprehensive solution accelerator designed to address the most pressing challenges in the EV charging sector; Marposs' solutions for testing prismatic battery cells; a new Lithium Manganese Iron Phosphate (LMFP) cathode active material developed by Integrals Power; and more.

Cobots Repair and Refurbish Electronic Appliances for a Sustainable Future

Repartly, a startup based in Guetersloh, Germany, is using ABB’s collaborative robots to repair and refurbish electronic circuit boards in household appliances. Three GoFa cobots handle the sorting, visual inspection and precise soldering tasks enabling the company to enhance efficiency and maintain high quality standards. Read on to learn more.

Products of Tomorrow

See the products of tomorrow, including a new type of optical receiver able to restore chaotic signals in free-space optical communication links distorted by atmospheric turbulence; a battery that can take any shape; and a new technology for an aircraft configuration that utilizes a strut/truss-braced oblique variable-sweep wing mounted on a constant cross-section geometry fuselage.

How SmartCap Uses AI-Powered Robots to Manufacture Steel Truck Cap Systems

For the team at SmartCap, building top-notch gear for outdoor adventurers isn’t just a business — it’s a passion driven by their own love for the wild. But as demand for their rugged, modular truck caps soared after their move to North America in 2022, they hit a snag: How do you ramp up production without sacrificing the meticulous quality you are known for, all while navigating a tough labor market? Their answer? Read on to find out.

Revolutionizing Solid-State Metal 3D Printing

On the heels of its 2018 CTF contest triumph, MELD Manufacturing keeps churning out technology that is advancing 3D printing.

3D Printing Multiple Metals in a Single Complex Structure

Guhaprasanna “Guha” Manogharan and his team at Penn State College of Engineering and the Center for Innovative Materials Processing through Direct Digital Deposition (CIMP-3D) have developed a method to 3D print complex parts with different materials to achieve multiple design and engineering goals.

From Cockpit Controls to Dashboard Data

NASA feedback enables better display systems for aircraft as well as interfaces on the infotainment and instrument cluster displays of many cars.

5Ws of the AstroRad

AstroRad, a next-gen radiation vest for astronauts to wear beyond low-Earth orbit, shields their vital organs from dangerous space radiation during missions beyond low-Earth orbit.

New Products

See the new products, including TRIOPTICS' ImageMaster® PRO AR Reflection waveguide testing solution; TOP-TICA’s Clock Laser System; Aerotech Inc.'s HexGen® HEX150-125HL Miniature Hexapod, a six degree-of-freedom precision positioning system; Teledyne e2v's Optimom™ 5D turnkey imaging module; Coherent Corp.'s set of pluggable optical transceivers optimized for use in data centers that incorporate optical circuit switches; and more.

New on the Market

See what's new on the market, including SBG Systems' expansion of its high-performance inertial navigation systems, Ekinox, Apogee, and Navsight, with new GNSS receiver options; Littelfuse's 823A Series fuse, an AEC-Q200-qualified, high-voltage-rated surface-mount fuse; Würth Elektronik's Thyone-e radio module; the new handheld scanner from FARO Technologies; and more.

Sustainable Computing for AI Processing

AI-driven computing is at a turning point. The old paradigm — squeezing ever-smaller transistors onto silicon chips — is becoming infeasible. Just increasing the chip size and with it the power consumption is unsustainable. The future lies in photonic processors that operate without electrical resistance, minimize heat dissipation, and deliver unmatched computational speed and efficiency. Read on to learn more.

Adding AI-Powered Inspection to Existing Machine Vision Systems

Machine vision is a cornerstone of modern manufacturing quality control, ensuring product consistency and reliability. However, many facilities face a dilemma: while their existing vision systems remain mechanically sound, their analytical capabilities lag behind evolving manufacturing requirements. Read on to learn the solution.

NIST Tackles Wireless Industrial Systems

The National Institute of Standards and Technology is working to provide best practice guidelines to help manufacturers use wireless systems. Read on to learn more about it.