Features

REACT®: Automated Capsule Recycling Technology for a Circular Coffee Industry

The REACT® Coffee Maker is an innovative integrated appliance that automates both the brewing and clean recycling of single-use coffee capsules. Unlike conventional capsule coffee machines, which leave used capsules contaminated with organic coffee grounds, the REACT® Coffee Maker incorporates a patented mechanical separation module that automatically empties each capsule immediately after brewing. Read on to learn more about the 2025 Create the Future Design Contest Manufacturing & Materials finalist.

Woodpeckr

A team at the University of Waterloo has developed Woodpeckr — a semi-autonomous robot designed to climb and drill wooden utility poles during the electrical line installation process. Read on to learn more about Woodpeckr, which was the Robotics & Automation finalist at the 2025 Create the Future Design contest.

Blood Viscosity: The Next Vital Sign – A Wearable Breakthrough in Trauma, Sepsis, and Vascular Health

The first real-time, wearable blood viscosity monitoring device fills a long-standing void in trauma, burn, and sepsis care by delivering continuous, noninvasive insights into the body’s fluid and vascular dynamics. Read on to learn more about the technology, which was the Medical finalist at the 2025 Create the Future Design contest.

Products of Tomorrow

See the products of tomorrow, including an artificial neuron made of conductive plastics that can perform advanced functions similar to those of biological nerve cells; a new method that significantly boosts the performance and stability of solar cells; and more.

Friction Stir Welding Robot Joins the Assembly Line

Piyush Upadhyay and his team at Pacific Northwest National Laboratory have developed a self-fixturing tool that can be attached to a robot, freeing friction stir welding from an anvil so it can be used with complex shapes.

5Ws of the 3D Ultrasonic Sensor

Norway-based startup Sonair has developed a 3D ultrasonic sensor that uses sound waves in air to give robots a precise, real-time 3D view of their surroundings, helping them operate safely in shared spaces.

Aerogel Art Attracts Attention

NASA’s Jet Propulsion Laboratory perfected aerogel for the Stardust mission. Now this comet-catching NASA technology is enabling Greek artist to create exotic works of art.

New Products

See the new products, including Nexperia's ESD diodes designed to protect 48V automotive data communications networks against the destructive effects of electrostatic discharge events; Comau's collaboration with Intecells to optimize the use of cold plasma within industrial cell manufacturing processes; Carlo Gavazzi Automation's UWP-DLB Series, an advanced solution delivering intelligent dynamic load balancing for EV charging systems; and more.

New Products

See the new products, including Kassow Robots' Sensitive Arm technology across its complete range of 7-axis collaborative robots; igus' first humanoid robot, Iggy Rob, designed to support industrial production, service environments, and transport tasks; Weidmuller USA's unmanaged Single Pair Ethernet Switch that enables a seamless networking experience for users in a wide array of industrial environments; BizLink's careDP, an AI-powered condition monitoring system designed to revolutionize maintenance in robotic production lines; and more.

New Products

See the new products, including the VITA 93 QMC Mezzanine Modules from Acromag; fiber-optic sensors of the optoCONTROL CLS1000 series from Micro-Epsilon; AW-Lake's TG Series Gas Turbine Flow Meter; NewTek Sensors' advanced Linear Variable Differential Transformer specifically designed to withstand the extreme environments found in next-gen molten salt reactors; and more.

New on the Market

See what's new on the market, including the eddyNCDT 3005 from Micro-Epsilon; Instron's new iteration of its Bluehill® Central software platform; Novotechnik U.S.'s TE1 Series of absolute linear position sensors; Specialised Imaging's new high-intensity short duration flash designed to freeze motion in aeroballistic applications; and more.

Battery Innovation Key for Commercial and Off-Highway EVs

The move to electrified on- and off-highway equipment is not without its challenges. The industry itself lags greatly behind the passenger car industry, which accounted for 17.5 million EVs sold globally last year. But why? Read on to find out.

Solving Fleet Electrification Bottlenecks with Battery-Integrated Charging Systems

Charging infrastructure has become the primary bottleneck to fleet electrification. Despite growing demand for electric trucks and increasing pressure to decarbonize logistics operations, many fleet operators face long delays for grid upgrades, transformer installations, and permitting, at times waiting more than a year to power vehicles that have already arrived. OptiGrid was formed in response to this growing gap between vehicle readiness and infrastructure availability. Read on to learn more.

Next-Generation Elastomer Seals: Enhancing Battery Safety and Sustainability in E-Mobility

As the EV market accelerates toward mass adoption, the need for durable, efficient, and scalable battery technologies is reshaping supply chain priorities across the automotive and energy sectors. Advanced sealing materials, such as high-performance elastomers, are emerging as strategic enablers in this transformation. Read on to learn more.

Driving EV Development with a Twin-Battery Approach

IAV hopes that its twin-battery design concept will function as a showcase to others in the battery industry that, even if you have demands that are contradicting, there can still be a solution. Read on to learn more.

The Impact of AI Across the Industrial Value Chain

It is no exaggeration to say that AI will be the next big leap across all of industry, reimagining the way people work, products are designed, and factories are operated. But AI doesn’t mean a fully autonomous future but rather a harmony, uniting people and technology in a way that plays to the strength of both to achieve a result greater than what either could achieve alone. Read on to learn more.

When Automation Goes Wrong: Lessons from the Field

Automation is a powerful tool, but only when designed and implemented with a systems-level mindset. Failures rarely stem from the automation hardware itself but often result from gaps in planning, integration, or life cycle support. Read on to learn more.

Implementing Predictive Maintenance

Predictive maintenance is based on condition monitoring, anomaly detection, and classification algorithms, and integrates predictive models which can estimate the remaining machine runtime. Read on to learn more about it and how to implement it.

How to Optimize Self-Powered Sensing

MIT researchers have developed a method that anyone can use to design an energy management interface between the harvester and the sensor load to minimize the drain on the harvester and maximize the amount of data that can be transmitted by the sensor. Read on to learn more via this Q&A with Daniel Monagle and Steven B. Leeb.

How Through-Hole Reflow Technology Transforms Production

A new technology closes the gap and combines PCB production into a single process, leveraging the capabilities of SMT. The resulting through-hole reflow (THR) process allows for components to be mounted through those pre-drilled holes — but secured during the same soldering process as the SMT-designed components. Read on to learn more.

Product of the Month

See the product of the month: Phoenix Contact's NearFi, a contactless real-time transmission technology.

Collaborative Robots Need More Sophisticated Sensors

The transition from isolated, pre-programmed robots to adaptive cobots marks a significant advancement in industrial automation — one that depends not only on software but on a new generation of sensing technologies. Read on to learn more.

2025 Rising Star Awards Winners

SAE Media Group’s Women in Engineering: Rising Star Awards program shines the spotlight on trailblazers who not only excel in their respective domains but also stroke the flames of inspiration in others. This year’s awards program features six categories: Aerospace/Defense, Automotive/Transportation, Electronics, Manufacturing/Materials, Medical, and Robotics, Automation and AI. In this special section, you’ll meet the winners in all six categories.

Aerospace & Defense Rising Star Awards Winner 2025

Keshika Warnakula, Senior Flight Mechanics Engineer, Syos Aerospace, from Auckland, New Zealand is the 2025 Rising Star Award Winner for Aerospace and Defense.

Electronics Rising Star Awards Winner 2025

Samantha Shumberger, Senior Design Engineer, Molex, from Wellsville, PA, is the 2025 Rising Star Award Winner for Electronics.

Robotics, Automation & AI Rising Star Awards Winner 2025

Ipsita Mohanty, Co-Founder and Chief AI Architect, QApp from San Jose, CA, is the 2025 Rising Star Award Winner for Robotics, Automation & AI.

Automotive/Transportation Rising Star Awards Winner 2025

Sadiyah Sabah Chowdhury, Senior Technical Specialist in Technical Strategy & Integration, Cummins from Columbus, IN, is the 2025 Rising Star Award Winner for Automotive/Transportation.

Manufacturing Rising Star Awards Winner 2025

Mariam Sulleiman, Graduate Researcher, University of Texas at Austin from Austin, TX, is the 2025 Rising Star Award Winner for Manufacturing.

Medical Rising Star Awards Winner 2025

Debbie Teodorescu, Founder and Board Director, SurgiBox Inc.; Invasive & Heart Failure Cardiologist from Seattle, WA, is the 2025 Rising Star Award Winner for Medical.