Manufacturing & Prototyping

Improving Battery Performance with More Efficient Electrodes

To improve battery performance and production, Penn State researchers and collaborators have developed a new fabrication approach that could make for more efficient batteries that maintain energy and power levels.

Designing Solid-State Batteries with Mechanics in Mind

A team developed a framework for designing solid-state batteries (SSBs) with mechanics in mind. Their paper, published in Science, reviewed how these factors change SSBs during their cycling.

A Combustion-Powered Quadrupedal Robot

Cornell researchers have combined soft microactuators with high-energy-density chemical fuel to create an insect-scale quadrupedal robot that is powered by combustion and can outrace, outlift, outflex, and outleap its electric-driven competitors.

A Soft Robotic Gripper Mimics a Woven Structure

Dr. Song Kahye along with Professor Lee, Dae-Young have jointly developed a soft gripper with a woven structure that can grip objects weighing more than 100 kg with 130 g of material. To increase the loading capacity of the soft robot gripper, the team applied a new structure inspired by textiles.

Origami-Inspired Robot Uses Single Motor for Self-Folding and Movement

Centimeter-scale walking and crawling robots are in demand both for their ability to explore tight or cluttered environments and for their low fabrication costs. Pulling from origami-inspired construction, researchers have crafted a more simplified approach to the design and fabrication of these robots.

Developing Fast-Charging Lithium-Metal Batteries

Engineers have made progress toward lithium-metal batteries that charge as fast as an hour. This fast charging is thanks to lithium metal crystals that can be seeded and grown — quickly and uniformly — on a surprising surface.

Alternative Transparent Coating Suitable for Optics with Vacuum Deposition Layer

Researchers have developed a viable dust, water, and ice mitigation optical coating for space flight, aeronautical, and ground applications. The innovation of the LOTUS coating prevents contamination on sensitive surfaces.

Manufacturing Rotational Mechanisms with Integrated Sensors

Integrating sensors into rotational mechanisms could make it possible for engineers to build smart hinges that know when a door has been opened, or gears inside a motor that tell a mechanic how fast they are rotating. Engineers have now developed a way to easily integrate sensors into these types of mechanisms.

Making the Structure of ‘Fire Ice’ with Nanoparticles

Cage structures made with nanoparticles could be a step toward making organized nanostructures with mixed materials, and researchers at the University of Michigan have shown how to achieve this through computer simulations.

Small Shape-Shifting Miniature Robot with Big Impact

Engineers at CU Boulder have designed a robot called CLARI, which stands for Compliant Legged Articulated Robotic Insect, that has the potential to aid first responders after major disasters in an entirely new way.

A Thin, Flexible OLED Display

Imagine a thin, digital display so flexible that you can wrap it around your wrist, fold it in any direction, or even curve it over your car’s steering wheel. Well, imagine no more — researchers at the Pritzker School of Molecular Engineering at the University of Chicago have designed such a material.

New Technology Offers Better Diagnosis of Dizziness

The vibrating device uses bone-conducted sounds to achieve better results.

An Energy-Storing Concrete-Based Supercapacitor

Two of humanity’s most ubiquitous historical materials, cement, and carbon black may form the basis for a novel, low-cost energy storage system, according to a new study by MIT researchers.

Detecting Porosity Defects in 3D-Printed Metal Parts

A research team has made new discoveries that can expand additive manufacturing in industries that rely on strong metal parts, including aerospace.

Fully Stretchable Fabric-Based Lithium-Ion Battery

The future of wearable technology just got a big boost thanks to a team of University of Houston researchers who designed, developed, and delivered a successful prototype of a fully stretchable fabric-based lithium-ion (Li-ion) battery.

Future-Proofing Applications with Industrial Ethernet

While there may still be times when proprietary or serial communications are useful, the wide availability and low cost of high-performance industrial-specific devices and installation media are making industrial Ethernet the best approach for future-proofing applications and operating most efficiently.

Novel Solid Electrolyte Materials for Improved Battery Performance

A team has designed a new blueprint for solid-state batteries that are less dependent on specific chemical elements, particularly critical metals that are challenging to source due to supply chain issues. Their work could advance solid-state batteries that are efficient and affordable.

An Innovative Method to Produce Soft, Recyclable Fibers for Smart Textiles

Drawing inspiration from how spiders spin silk to make webs, a team of researchers has developed an innovative method of producing soft fibers that possess three key properties (strong, stretchable, and electrically conductive), and at the same time can be easily reused to produce new fibers.

Synthesizing Complex Optical Materials

Researchers have developed a colloidal synthesis method for alkaline earth chalcogenides. This method allows them to control the size of the nanocrystals in the material.

A Novel Way to Convert Heat to Electricity

Researchers have fabricated a novel device that could dramatically boost the conversion of heat into electricity. If perfected, the technology could help recoup some of the recoverable heat energy that is wasted in the U.S. at a rate of about $100 billion each year.

New Microchip Could Monitor Earth’s Climate, Human Health

A team at Delft University of Technology has built a new technology on a microchip by combining two Nobel Prize-winning techniques for the first time. This microchip could measure distances in materials at high precision — e.g., underwater or for medical imaging.

3D Printing Stronger Carbon Nanotubes

Researchers in the Lyding Group at the University of Illinois Urbana-Champaign have discovered an efficient, sustainable method for 3D-printing single-walled carbon nanotube films, a versatile, durable material that can transform how we explore space, engineer aircraft, and wear electronic technology.

A Sintering Method to Fabricate Large Perovskite Devices

A Penn State-led team of researchers have created a new process to fabricate large perovskite devices that is more cost- and time-effective than previously possible — and may accelerate future materials discovery.

Assembling Matter in 3D Using Sound Waves for 3D Printing

Researchers have created a new technology to assemble matter in 3D. Their concept uses multiple acoustic holograms to generate pressure fields with which solid particles, gel beads, and even biological cells can be printed.

Improved Grasping with an Energy-Efficient Robotic Hand

Grasping objects is a problem that is easy for a human, but challenging for a robot. Researchers designed a soft, 3D-printed robotic hand that cannot independently move its fingers but can still carry out a range of complex movements.

A Gripper That Grasps by Reflex

Looking to give robots a more nimble, human-like touch, MIT engineers have now developed a gripper that grasps by reflex. Rather than start from scratch after a failed attempt, the robot adapts in the moment.

Printing Microchip Patterns on Curvy Surfaces

There’s still more to explore with REFLEX, but this process could open new possibilities for new materials and microstructures across fields from electronics to optics to biomedical engineering.

Nanomaterial Promises Big Benefits for Bendable Electronics

An international team of scientists is developing an inkable nanomaterial that they say could one day become a spray-on electronic component for ultra-thin, lightweight, and bendable displays and devices.

Flow-Through Transducer for Wind Tunnel Analysis

To enable key aerospace R&D applications, NASA’s Langley Research Center has developed a single-piece flow-through transducer design capable of measuring all six components adding in the Axial force measurement.