Manufacturing & Prototyping

Miniscule Robots of Metal and Plastic

A technique enables manufacturing of minuscule robots by interlocking multiple materials in a complex way.

A Soft Robotic Hand Uses AI to Improve Hand Dexterity

A first-of-its-kind robotic glove is lending a “hand” and providing hope to piano players who have suffered a disabling stroke. Developed by researchers from Florida Atlantic University’s College of Engineering and Computer Science, the soft robotic hand exoskeleton uses artificial intelligence to improve hand dexterity.

Circumferential Scissor Spring Enhances Precision in Hand Controllers

Innovators at NASA’s Johnson Space Center have designed a circumferential scissor spring mechanism, that when incorporated into a hand controller, improves the restorative force to a control stick’s neutral position. The design also provides for operation on a more linear portion of the spring’s force deflection curve, yielding better feedback to the user.

Additive Manufacturing Model-Based Process Metrics

Inventors at the NASA Langley Research Center have developed a novel method to model and ingest point-wise process data to evaluate an additive manufacturing build and its file for issues by highlighting potential anomalies or other areas where the build may have issues with fusion of the material.

Using Kirigami to make Ultrastrong, Lightweight Structures

Using kirigami, the ancient Japanese art of folding and cutting paper, MIT researchers have now manufactured a type of high-performance architected material known as a plate lattice, on a much larger scale than scientists have previously been able to achieve by additive fabrication.

Exploring 3D Printing in a Weightless Environment

Recent experiments by a team from the West Virginia University focused on how a weightless microgravity environment affects 3D printing using titania foam, a material with potential applications ranging from UV blocking to water purification. ACS Applied Materials and Interfaces published their findings.

Using Lasers to ‘Heat and Beat’ 3D-Printed Steel to Help Reduce Costs

A new method for metal 3D printing aims to make more efficient use of resources by allowing structural modifications to be “programmed” into metal alloys during 3D printing, fine-tuning their properties without the “heating and beating” process that’s been in use for thousands of years.

Computing Breakthrough: First Logical Quantum Processor

Harvard researchers have realized a key milestone in the quest for stable, scalable quantum computing, an ultra-high-speed technology that will enable game-changing advances in a variety of fields, including medicine, science, and finance.

Automated Tow/Tape Placement System

NASA’s Langley Research Center has developed a simplified, tool-less automated tow/tape placement (ATP) system. This invention enables several benefits that mitigate limitations associated with conventional ATP systems. Read on to learn more.

Scaling Up Nano for Sustainable Manufacturing

Developed by a team led by Lawrence Berkeley National Laboratory, a self-assembling nanosheet could significantly extend the shelf life of consumer products. And because the new material is recyclable, it could also enable a sustainable manufacturing approach that keeps single-use packaging and electronics out of landfills.

New Ultra-Strong Material for Microchip Sensors

Researchers have unveiled a remarkable new material with potential to impact the world of material science: amorphous silicon carbide (a-SiC). Beyond its exceptional strength, this material demonstrates mechanical properties crucial for vibration isolation on a microchip. It is therefore particularly suitable for making ultra-sensitive microchip sensors.

Highest-Resolution Single-Photon Superconducting Camera

The NIST camera is made up of grids of ultrathin electrical wires, cooled to near absolute zero, in which current moves with no resistance until a wire is struck by a photon. In these superconducting-nanowire cameras, the energy imparted by even a single photon can be detected because it shuts down the superconductivity at a particular location (pixel) on the grid. Combining all the locations and intensities of all the photons makes up an image.

Stretchable Micro-Supercapacitors to Self-Power Wearable Devices

A stretchable system that can harvest energy from human breathing and motion for use in wearable health-monitoring devices may be possible, according to an international team of researchers.

Low-Cost Ventilator Set to Help People in Low-Income Countries

The ventilators are simpler and cheaper to make than those currently available.

Single Drop of Ethanol to Revolutionize Nanosensor Production

Macquarie University engineers have developed a new technique to make the manufacturing of nanosensors far less carbon-intensive, much cheaper, more efficient, and more versatile — substantially improving a key process in this trillion-dollar global industry.

Dynamic Hydrogel Makes Soft Robot Components and Building Blocks

Using a new type of dual-polymer material capable of responding dynamically to its environment, researchers have developed a set of modular hydrogel components that could be useful in a variety of soft robotic and biomedical applications.

A Precision Arm for Mini Robots

A team at ETH Zurich has developed an ultrasonically actuated glass needle that can be attached to a robotic arm. This lets them pump and mix minuscule amounts of liquid and trap particles.

Improving Battery Performance with More Efficient Electrodes

To improve battery performance and production, Penn State researchers and collaborators have developed a new fabrication approach that could make for more efficient batteries that maintain energy and power levels.

Designing Solid-State Batteries with Mechanics in Mind

A team developed a framework for designing solid-state batteries (SSBs) with mechanics in mind. Their paper, published in Science, reviewed how these factors change SSBs during their cycling.

A Combustion-Powered Quadrupedal Robot

Cornell researchers have combined soft microactuators with high-energy-density chemical fuel to create an insect-scale quadrupedal robot that is powered by combustion and can outrace, outlift, outflex, and outleap its electric-driven competitors.

A Soft Robotic Gripper Mimics a Woven Structure

Dr. Song Kahye along with Professor Lee, Dae-Young have jointly developed a soft gripper with a woven structure that can grip objects weighing more than 100 kg with 130 g of material. To increase the loading capacity of the soft robot gripper, the team applied a new structure inspired by textiles.

Origami-Inspired Robot Uses Single Motor for Self-Folding and Movement

Centimeter-scale walking and crawling robots are in demand both for their ability to explore tight or cluttered environments and for their low fabrication costs. Pulling from origami-inspired construction, researchers have crafted a more simplified approach to the design and fabrication of these robots.

Novel Control Method in Tailless Aircraft

A research team at the Illinois Institute of Technology has for the first time demonstrated the use of a novel control method in a tailless aircraft. The technology allows an aircraft to be as smooth and sleek as possible — making it safer to fly in dangerous areas where radar scans the sky for sharp edges.

Megawatt Motor Could Lead to Electrifying Large Aircraft

A team of MIT engineers is creating a one-megawatt motor that could be a key stepping-stone toward electrifying larger aircraft. The team has designed and tested the major components of the motor.

Robust Serial Communications

Devices of all types are becoming more intelligent and may include native Ethernet. However, there are many opportunities where proven serial communications will remain the best choice for cost-effective communications.

Making the Structure of ‘Fire Ice’ with Nanoparticles

Cage structures made with nanoparticles could be a step toward making organized nanostructures with mixed materials, and researchers at the University of Michigan have shown how to achieve this through computer simulations.

Alternative Transparent Coating Suitable for Optics with Vacuum Deposition Layer

Researchers have developed a viable dust, water, and ice mitigation optical coating for space flight, aeronautical, and ground applications. The innovation of the LOTUS coating prevents contamination on sensitive surfaces.