Manufacturing & Prototyping

Detecting Additive Manufacturing Defects in Real Time

A research team led by Associate Professor Tao Sun has made new discoveries that can expand additive manufacturing in aerospace and other industries that rely on strong metal parts. Read on to learn more.

Providing Robots a Soft Touch Using 3D Printing

A recent study demonstrates that soft skin pads doubling as sensors made from thermoplastic urethane can be efficiently manufactured using 3D printers. Read on to learn more.

Cryogenic Oxygen Storage Modules (COSM)

NASA Kennedy Space Center engineers developed a Cryogenic Oxygen Storage Module to store oxygen in solid-state form and deliver it as a gas to an end-use environmental control and/or life support system. Read on to learn more about it.

AI Discovers Stiff and Tough Microstructures

A team at MIT has moved beyond traditional trial-and-error methods to create materials with extraordinary performance through computational design. Their new system integrates physical experiments, physics-based simulations, and neural networks to navigate the discrepancies often found between theoretical models and practical results. Read on to learn more.

Integrating and Testing the Nancy Grace Roman Space Telescope

In this video, we provide an overview of the Nancy Grace Roman Space Telescope’s mission, capabilities and timeline to launch.

Snail-Inspired Robot Could Scoop Ocean Microplastics

Inspired by a small and slow snail, scientists have developed a robot prototype that may one day scoop up microplastics from the surfaces of oceans, seas, and lakes.

Researchers Unveil Scalable Graphene Technology to Revolutionize Battery Safety and Performance

Researchers have developed a pioneering technique for producing large-scale graphene current collectors. This breakthrough promises to significantly enhance the safety and performance of lithium-ion batteries (LIBs), addressing a critical challenge in energy storage technology. Read on to learn more.

Bio-Ink for 3D Printing

Biomedical engineers have developed a “bio-ink” for 3D-printed materials that could serve as scaffolds for growing human tissues to repair or replace damaged ones in the body. Read on to learn more.

Ball Valve Assembly Yields Linear Flowrate Control

Innovators at NASA Johnson Space Center have developed an adjustable thermal control ball valve assembly which utilizes a unique geometric ball valve design to facilitate precise thermal control within a spacesuit. The technology meters the coolant flow going to the cooling and ventilation garment, worn by an astronaut in the next generation space suit. Read on to learn more.

4D Printing of Shape Memory Polymers

Researchers have successfully demonstrated the 4D printing of shape memory polymers in submicron dimensions that are comparable to the wavelength of visible light. Read on to learn more.

Transistors Repurposed as Microchip Clock Address Security Flaws

A new approach uses commercial chip fab materials and techniques to fabricate specialized transistors to serve as the building block of the timing device. Read on to learn more.

3D-Printed Reactor Core Makes Solar Fuel Production More Efficient

In recent years, engineers at ETH Zurich have developed the technology to produce liquid fuels from sunlight and air. In 2019, they demonstrated the entire thermochemical process chain under real conditions for the first time, in the middle of Zurich, on the roof of ETH Machine Laboratory. Two ETH spin-offs, Climeworks and Synhelion, are further developing and commercializing the technologies. Read on to learn more.

Silicone Membrane for Wearable Devices is Comfortable and Breathable

A silicone membrane for wearable devices is more comfortable and breathable thanks to better-sized pores made with the help of citric acid crystals. The new preparation technique fabricates thin, silicone-based patches that rapidly wick water away from the skin. The technique could reduce the redness and itching caused by wearable biosensors that trap sweat beneath them. Read on to learn more.

New Technology Uses Light to Engrave Erasable 3D Images

Imagine if physicians could capture 3D projections of medical scans, suspending them inside an acrylic cube to create a hand-held reproduction of a patient’s heart, brain, kidneys, or other organs. Then, when the visit is done, a quick blast of heat erases the projection, and the cube is ready for the next scan. A new report by researchers at Dartmouth and Southern Methodist University outlines a technical breakthrough that could enable such scenarios, and others, with widespread utility. Read on to learn more.

Stretchable, Flexible Biofuel Cell Runs on Sweat

A flexible and stretchable cell has been developed for wearable electronic devices that require a reliable and efficient energy source that can easily be integrated into the human body. Read on to learn more about it.

Shape Memory Alloy Tubular Structure

Applications include vehicle and aircraft tires, sports helmets, military equipment, and seals and couplings. Read on to learn more.

Origami-Inspired Shape-Shifting Transformer Bots

Inspired by the paper-folding art of origami, North Carolina State University engineers have discovered a way to make a single plastic cubed structure transform into more than 1,000 configurations using only three active motors. The findings could pave the way for shape-shifting artificial systems that can take on multiple functions and even carry a load. Read on to learn more.

Origami Inspires Shape-Shifting ‘Transformer Bots’

Inspired by the paper-folding art of origami, North Carolina State University engineers have discovered a way to make a single plastic cubed structure transform into more than 1,000 configurations using only three active motors. Read on to learn more.

A New Microelectronic Device Uses Less Power than Current Memory Technologies

A research team has created an innovative microelectronic device that can potentially function as a sustainable, high-performance “bit-switch.” This paves the way for future computing technologies to process data much faster while using significantly less energy. Read on to learn more.

Empowering Health Professionals with On-the-Spot 3D-Printed Tests

McGill University researchers have made a breakthrough in diagnostic technology, inventing a ‘lab on a chip’ that can be 3D-printed in just 30 minutes. The chip has the potential to make on-the-spot testing widely accessible. Read on to learn more.

HYPERFIRE: A Sub-Scale Non-Reacting Flow Test System

Engineers at NASAs Stennis Space Center have developed the HYdrocarbon Propellants Enabling Reproduction of Flows in Rocket Engines (HYPERFIRE), a sub-scale, non-reacting flow test system. HYPERFIRE uses heated ethane to enable physical simulation of rocket engines powered by a broad range of propellants in an inexpensive, accurate, and simple fashion. Read on to learn more.

Researchers Use Inkjet Printing to Make a Portable Multispectral 3D Camera

The palm-sized light field camera could improve autonomous driving, classification of recycled materials, and remote sensing. Read on to learn more about it.

Rapidly Testing Stretchable Sensors

Engineers have developed a new technique for making wearable sensors that enables medical researchers to prototype and test new designs much faster and at a far lower cost than existing methods. Read on to learn more.

RTV Silicone Sealing Method for Component Interfaces

The RTV sealing method may benefit terrestrial applications that may demand cure-in-place internal seals. The method could also innovate manufacturing processes for components by enhancing the speed of assembly while increasing seal integrity. Read on to learn more.

3D Printing with an Unknown Material

This research could help to reduce the environmental impact of additive manufacturing, which typically relies on nonrecyclable polymers and resins derived from fossil fuels. Read on to learn more.

3D-Printing Flexible Devices without Mechanical Joints

Eva Baur, a Ph.D. student, used 3D-printed double network granular elastomers (DNGEs) to print a prototype ‘finger,’ complete with rigid ‘bones’ surrounded by flexible ‘flesh.’ The finger was printed to deform in a pre-defined way, demonstrating the technology’s potential to manufacture devices that are sufficiently supple to bend and stretch, while remaining firm enough to manipulate objects. Read on to learn more.

New Membrane Mirrors for Large Space-Based Telescopes

Researchers have developed a new way to produce and shape large, high-quality mirrors that are much thinner than conventional space-telescope mirrors. The final product is even flexible enough to be rolled up and stored compactly inside a launch vehicle. Read on to learn more.

How Tough Is Your Material? 3D Images Will Tell You

John Kolinski and his team at the Laboratory of Engineering Mechanics of Soft Interfaces aim to understand how cracks propagate in brittle solids, which is essential for developing and testing safe and cost-effective composite materials for use in construction, sports, and aerospace engineering.