Manufacturing & Prototyping

Access our comprehensive library of technical briefs on manufacturing and prototyping, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Energy
Metal-air batteries are one of the lightest and most compact types of batteries but when not in use, they degrade quickly, as corrosion eats away at their metal electrodes. While...
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Briefs: Design
Advanced driver-assistance systems and autonomous drive technologies increase the complexity of automotive integrated circuits (ICs), making it harder to ensure that ICs...
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Briefs: Mechanical & Fluid Systems
Researchers have integrated two technologies widely used in applications such as optical communications, bio-imaging, and Light Detection and Ranging (LiDAR) systems to create a new infrared light-focusing...
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Briefs: Manufacturing & Prototyping
Lithium-ion batteries commonly used in consumer electronics are notorious for bursting into flame when damaged or improperly packaged. Inspired by the unusual behavior of some liquids...
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Briefs: Materials
This invention applies to the field of sputtering, depositing SiGe thin films on sapphire substrates. It is a method of modifying the film growth...
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Briefs: Materials
The combination of conductive polymers on nanostructures was demonstrated as suited to creating electronic displays as thin as paper. The “paper” is similar to the Kindle tablet. It does...
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Briefs: Photonics/Optics
Additive manufacturing, or 3D printing, is a rapidly growing field in which solid objects can be produced layer-by-layer. This...
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Briefs: Photonics/Optics
Most 3D printers, including light-based techniques, build up 3D objects layer by layer. This leads to a “stair-step” effect along the edges. They also have difficulties creating flexible...
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Briefs: Manufacturing & Prototyping
Anew material was developed that can extract the key ingredient in the most common form of plastic from a mixture of other chemicals while consuming far less energy than usual. The...
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Briefs: Electronics & Computers
NASA’s Langley Research Center has developed a new way to reduce the high-temperature heating requirement of sapphire substrates in wafer production. The growth of...
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Briefs: Test & Measurement
Unwanted porosity is typical to many manufacturing processes — from traditional casting to additive manufacturing (3D printing) — and is difficult to avoid entirely....
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Briefs: Manufacturing & Prototyping
Nearly all commercial products start as a CAD file — a 2D or 3D model with the product’s design specifications. One method that’s widely used to represent today’s 3D models is...
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Briefs: Medical
Existing techniques for creating nano-structures are limited in what they can accomplish. Etching patterns onto a surface with light can produce 2D nano-structures but doesn’t work for 3D structures. It...
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Briefs: Semiconductors & ICs
Traditionally, electronics are cooled using a heat sink that transfers the heat generated by the electronic system into the air or a liquid coolant. For the heat sink to work, it has to be...
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Briefs: Manufacturing & Prototyping
Researchers at the University of Houston have created an inexpensive system that can detect lead in tap water at levels commonly accepted as dangerous, using a lens made with an...
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Briefs: Mechanical & Fluid Systems
Fast-response, stiffness-tunable (FRST) soft actuators — or movable machine elements — were developed that could be used in soft robots.
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Briefs: Materials
Industrial machinery, agricultural equipment, transportation vessels, and home applications depend on lubricants; however, they leave a heavy environmental footprint. Common lubricants, oils,...
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Briefs: Medical
Wearable biosensors for health monitoring lack a lightweight, long-lasting power supply. A new method was developed for making a charge-storing system that is easily integrated into clothing...
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Briefs: Materials
NASA’s Langley Research Center has developed a method in which a metal matrix composite (MMC) material is incorporated into a metallic structure during a one-step...
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Briefs: Manufacturing & Prototyping
Along with intensity and color, polarization is a property of light that can provide useful information for scene analysis; however, the human eye and most cameras cannot detect...
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Briefs: Test & Measurement
From cellphones to satellites, industry spends millions on traditional gold alloy electrical contact coatings. While gold and other metal alloys have been an industry standard to protect metal components from...
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Briefs: Sensors/Data Acquisition
The mechanical properties of sheet metal materials are directional. Their deformation behavior and their strength differ significantly depending on the viewing direction; for example, in the direction of rolling, or...
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Briefs: Energy
Titanium is as strong as steel but about twice as light. These properties depend on the way a metal’s atoms are stacked but random defects that arise in the...
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Briefs: Materials
Optical range measurements, already used in manufacturing and other fields, may help overcome practical challenges posed by structural fires, which are too hot to measure with conventional...
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Briefs: Communications
Many devices use light to probe the quantum states of atoms in a vapor confined in a small cell. Atoms can be highly sensitive to external conditions, and therefore make superb detectors. Devices...
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Briefs: Electronics & Computers
To keep up with Moore's Law — an observation made in the 1960s that the number of transistors on an integrated circuit doubles about every two years — researchers are...
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Briefs: RF & Microwave Electronics
Multi-Purpose, Flexible Wing Structure for Small Unmanned Aerial Systems
Small unmanned aircraft systems (UAS), also known as micro air vehicles, are promising tools for a variety of military and commercial applications. Some small UAS have flexible wings and are lightweight, making them back-packable and easy to deploy. Most UAS that are currently...
Briefs: Aerospace
Heat shields are essentially used as the brakes to stop spacecraft from burning up and crashing on entry and reentry into a planet's atmosphere. Current spacecraft heat shield methods include huge...
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Briefs: Mechanical & Fluid Systems
Objects in our daily lives, such as speakers, refrigerators, and even cars, are becoming “smarter” day by day as they connect to the Internet and exchange data, creating the Internet of Things (IoT)....
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