Manufacturing & Prototyping

Access our comprehensive library of technical briefs on manufacturing and prototyping, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Wearables
A soft and conformable health monitor can broadcast electrocardiogram (ECG), heart rate, respiratory rate, and motion activity data as much as 15 meters to a portable recording device...
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Briefs: Manufacturing & Prototyping
In the future, soft, animal-inspired robots may be safely deployed in difficult-to-access environments in which rigid robots cannot currently be used such as inside the human body or in spaces that are too...
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Briefs: Test & Measurement
In order to qualify miniature springs, manufacturers of these systems rely on commercially available testers that are designed for large-scale springs (>0.5" diameter). Commercially available spring test...
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Briefs: Photonics/Optics
Accurately detecting, locating, and quantifying leaks of methane — the main component of natural gas and a major fuel source worldwide — is critically important for both environmental and...
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Briefs: Materials
A 3D-printed polymer-based foam structure was developed that responds to the force of a shock wave to act as a oneway switch, a long sought-after goal in shock research. The...
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Briefs: Sensors/Data Acquisition
Graphene Field Effect Transistors for Radiation Detection (GFET-RS)
NASA Goddard Space Flight Center developed novel transistor technology based on a single graphene layer coupled to a radiation absorber substrate. Unlike conventional charge-sensing detectors, the GFET-RS utilizes the sensitive dependence of graphene conductance on local change of...
Briefs: Robotics, Automation & Control
Researchers have created 3D-printed flexible mesh structures that can be controlled with applied magnetic fields while floating on water. The structures can grab small objects and carry water droplets, giving them...
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Briefs: Photonics/Optics
The production of precision products depends on robot control systems knowing the location of the adhesive bonding head or welding head to the nearest millimeter at all times. This means the robot...
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Briefs: Manufacturing & Prototyping
Although smartphones and other consumer cameras are increasingly used for scientific applications, it's difficult to compare and combine data from different...
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Briefs: Imaging
Researchers have created inexpensive, full-color, 2D and 3D holograms that are more realistic and brighter, and can be viewed at wider angles than current holograms.
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Briefs: Mechanical & Fluid Systems
Cryogenic Hydraulically Actuated Isolation Valve
Researchers at NASA's Marshall Space Flight Center have developed a cryogenic isolation valve that utilizes the upstream line pressure of cryogenic fluids for actuation. Previously, the use of cryogenic fluids for actuation systems had been too difficult to control and resulted in unsafe operating...
Briefs: Materials
Bioengineers have cleared a major hurdle on the path to 3D-printing replacement organs with a new technique for bioprinting tissues. It allows scientists to create entangled vascular networks that...
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Briefs: Mechanical & Fluid Systems
Two very challenging problems facing the U.S. and the world are energy security and global climate change, largely due to dependence on fossil fuels. Cost-effective technologies have been developed that are capable...
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Briefs: Electronics & Computers
Innovators at NASA's Glenn Research Center have developed a new method for making small-diameter, high-grade ball bearings that are less than 0.25” in diameter thanks to the development of a new alloy made...
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Briefs: Test & Measurement
NASA's Langley Research Center offers a novel lifting and precision positioning device with hybrid functional characteristics of both crane-type lifting devices and robotic manipulators. The design of the Lunar...
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Briefs: Mechanical & Fluid Systems
Researchers have created wearable technology to convert mechanical energy into electrical energy. It presents a step toward the practical realization of self-powered, human-integrated technologies.
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Briefs: RF & Microwave Electronics
Accurately measuring semiconductor properties of materials in small volumes helps engineers determine the range of applications for which these materials may be suitable in the...
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Briefs: Electronics & Computers
A process for fabricating atom-thin processors can be used to produce at the nanoscale for smaller and faster semiconductors.
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Briefs: Test & Measurement
There is a need for high-volume material testing/qualification but industry and researchers are currently limited by commercially available testing devices. Most wear testers can only handle one sample...
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Briefs: Materials
3D Printing of Flexible Circuits
A process was developed for 3D printing that can be used to produce transparent and mechanically flexible electronic circuits. The electronics consist of a mesh of silver nanowires that can be printed in suspension and embedded in various flexible and transparent plastics (polymers). This technology can enable new...
Briefs: Materials
Multistep Self-Assembly for Reconfigurable Materials
Self-assembling synthetic materials come together when tiny, uniform building blocks interact and form a structure; however, nature lets materials like proteins of varying size and shape assemble, allowing for complex architectures that can handle multiple tasks.
Briefs: Sensors/Data Acquisition
In the polymer composites industry, cure cycles are typically developed from trial-and-error or a more effective processing science approach to reduce the...
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Briefs: Manufacturing & Prototyping
There are many different types of 3D printing technologies. The most familiar — inkjet — has been around for some 20 years. But until now, it has been difficult to...
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Briefs: Medical
For the millions of people every year who have or need medical devices implanted, an advancement in 3D printing technology could enable significantly quicker implantation...
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Briefs: Materials
Shear Assisted Processing and Extrusion (ShAPE™) allows creation of wire, bar, and tubular extrusions that show significant improvement in material properties; for example, magnesium extrusions have...
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Briefs: Aerospace
NASA’s Langley Research Center has developed a new aircraft design with the engine nacelle over the wing, improving engine ground clearance and freeing landing gear design. While previous...
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Briefs: Materials
Microchannels fabricated into a silicon-Pyrex wafer with a diameter of 75 m and total channel length of 40, 60, 80, or 100 mm — characterized by specialized microbeads...
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Briefs: Motion Control
A new learning system improves a robot’s ability to mold materials into target shapes and make predictions about interacting with solid objects and liquids. The system, known as a...
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Briefs: Manufacturing & Prototyping
Simon Fraser University and Swiss researchers are developing an eco-friendly, 3D printable solution for producing wireless Internet-of-Things (IoT) sensors that can be used...
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