Tech Briefs

Materials & Manufacturing

Access our comprehensive library of technical briefs on materials and manufacturing, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Materials
Inorganic-Organic Hybrid Polymers for High-Temperature Applications
A new class of polymeric materials was developed with resistance to heat, dielectric breakdown, and oxidation at high temperatures. For applications that demand high temperature resistance coupled with greater strength, these polymers can be easily transformed into ceramics with...
Briefs: Imaging
Researchers at MIT and several other institutions have developed a method for making photonic devices — similar to electronic devices but based on light rather than electricity —...
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Briefs: Manufacturing & Prototyping
A new method for digital design and printing of stretchable, flexible electronics, called Hybrid 3D printing, was developed to integrate soft, conductive inks with a material substrate to...
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Briefs: Manufacturing & Prototyping
Additive Manufacturing Facility for Utilization Primarily in Microgravity Environments
The purpose of this innovation is to create the ability to manufacture off Earth, primarily in a microgravity environment. This additive manufacturing facility (AMF) will have the capability to build tools, parts, experimental hardware, and upgrade hardware while...
Briefs: Manufacturing & Prototyping
Joining of Ti, Mo, and Ni Terminated Thermoelectric Segments via Brazing
The joining of low- and high-temperature thermoelectric materials (with ZT optimized to specific temperature ranges) to each other in a segmented configuration can lead to enhanced device efficiency. The resulting joints between these materials must be both chemically and...
Briefs: Materials
Process Turns Carbon Dioxide into 3D Graphene with Microporous Surface
The conversion of carbon dioxide to useful materials usually requires high energy input due to its ultrahigh stability. A heat-releasing reaction between carbon dioxide and sodium was developed to take carbon dioxide and turn it into 3D graphene with micropores across its...
Briefs: Manufacturing & Prototyping
As 3D printing has become a mainstream technology, studies have investigated printable structures that will fold themselves into useful three-dimensional shapes when heated or...
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Briefs: Materials
The slippery state caused by water or oil is called superlubricity — where there is basically no friction on a surface. In graphene, this superlubricity state comes from atomic orbitals that...
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Briefs: Materials
Silicon has several qualities that have led it to become the bedrock of electronics. One is that it features a very good “native” insulator — silicon dioxide, or silicon...
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Briefs: Materials
Aluminum Alloy for High-Temperature Applications
NASA’s Marshall Space Flight Center originally developed a high-performance piston alloy to meet U.S. legislative restrictions on vehicular exhaust hydrocarbon emissions. NASA 398 aluminum alloy exhibits excellent tensile and fatigue strength at elevated temperatures. NASA 398 alloy also offers...
Briefs: Materials
Self-healing hydrogels rely on water to incorporate reversible bonds that can promote healing. Engineering self-healing properties in dry materials, such as rubber, has proven more challenging because rubber is made...
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Briefs: Materials
Multi-Functional Yarns and Fabrics with Anti-Microbial, Anti-Static, and Anti-Odor Characteristics
Prior art fabrics used to manufacture military combat uniforms typically are made from yarns comprised of a blend of cotton and nylon fibers. This blend supports dyeing and printing techniques that use a combination of acid and vat dyes to impart a...
Briefs: Mechanical & Fluid Systems
On-line Phased Array Ultrasonic Testing (PAUT) System for Friction Stir Welding (FSW)
Friction Stir Welding (FSW) is a relatively new solid-state welding process, and many industries are now relying on this technique to produce advanced structures. Industries employing this technique include, but are not limited to, aeronautical, motor vehicle, and...
Briefs: Materials
NASA Langley Research Center has developed a method to create Sequential/Simultaneous Multi-Metallized Nanocomposites (S2M2N) via supercritical fluid (SCF) sequential or...
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Briefs: Materials
NASA’s Langley Research Center has developed a deployable and stowable mechanical design for filling the cavity behind the leading-edge slat (i.e., slat cove) when it is extended upon landing an aircraft....
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Briefs: Manufacturing & Prototyping
Thin film gas sensors are small, lightweight, and relatively easy to operate; however, the testing of these thin film gas sensors is difficult in harsh environments...
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Briefs: Manufacturing & Prototyping
Diffusion-Bonded CVC SiC for Large UVOIR Telescope Mirrors and Structures
In 2012, the National Research Council called for a new generation of astronomical telescopes to enable discovery of habitable planets, facilitate advances in solar physics, and enable the study of faint structures around bright objects by developing high-contrast imaging and...
Briefs: Manufacturing & Prototyping
Graphene is a relative to graphite, which consists of millions of layers of graphene, and can be found in common pencil tips. Since graphene was isolated in 2004, researchers have learned to...
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Briefs: Manufacturing & Prototyping
Optofluidic 3D Printing
Optofluidic three-dimensional printing enables advancements and innovation in optical fibers and biomedical devices. This 3D printing approach uses axial plane optical microscopy (APOM) technology.
Briefs: Aerospace
NASA's Marshall Space Flight Center (MSFC) developed a foam-rigidized, inflatable, tubular space boom that can be transported, deployed, and inflated at remote locations. The lightweight device...
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Briefs: Manufacturing & Prototyping
Researchers at NASA's Marshall Space Flight Center have developed a novel method for interim, in-situ dimensional inspection of additively manufactured parts. Additive manufacturing processes...
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Briefs: Materials
Absorbent Polymer Reinforcing Fiber
Absorbent polymers can be used, for instance, to absorb hydrocarbons from an aqueous medium such as the absorption of oil from water. In some configurations, conventional absorbent polymers are contained within a permeable material; for example, conventional spill “socks” and booms can hold an absorbent...
Briefs: Materials
TiBor Skin Composite Coatings
TiBor Skin is a two-part technology that creates toughened, corrosion- and wear-resistant composite structures. The technology consists of coatings or surface materials for application on metals, plus methods of applying these materials. It also provides methods of integrating the applied coatings with their substrates...
Briefs: Materials
Customizable Recyclable Launch Packaging
NASA is developing a sustainable in-space manufacturing ecosystem by providing both the capability to create 3D printer filament from currently used packaging material as well as the development of new, high-performance packaging architectures created with materials that are well suited for use in 3D...
Briefs: Materials
Self-Lubricating Hard Coatings for Extreme Environments
NASA’ s space goals include a permanent presence on the Moon and an expedition to Mars. The success of habitats and vehicles on the Moon and Mars — and ultimately, of the human exploration of and permanent human presence on the Moon and Mars — is critically dependent on the correct and...
Briefs: Materials
Self-Healing, Self-Lubricating Tribofilm
Tribologists have developed a diamond-like film that is generated by the heat and pressure of an automotive engine. The ultra-durable, self-lubricating tribofilm — a film that forms between moving surfaces — can be made to develop self-healing, diamondlike carbon (DLC) tribofilms. The film generates...
Briefs: Materials
NASA Langley Research Center has developed a functionally graded metal-metal composite structure. The structure is created using a method that avoids deleterious reactions between the...
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Briefs: Materials
Researchers have made ultralight, highly porous, compressible, and heat-resistant sponge-like materials from nanoscale ceramic fibers. The highly deformable material is...
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Briefs: Materials
Water-Based, Recyclable Membrane Filters all Types of Nanoparticles
Separation technology is at the heart of water purification, sewage treatment, and reclaiming materials, as well as numerous basic industrial processes. Membranes are used to separate out the smallest nanoscale particles, and even molecules and metal ions. A new type of membrane...

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