Materials & Manufacturing

Manufacturing & Prototyping

Explore innovations supporting advances in manufacturing and rapid prototyping. Access the developments and solutions that have an impact on applications in 3D printing and automation.

Stories

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Briefs: Manufacturing & Prototyping
While 3D printing has found applications in many areas, its use as a way to control chemical reactions, or catalysis, is relatively new. Current production of 3D catalysts typically involves various methods of...
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Briefs: Manufacturing & Prototyping
Corrosion of structural materials is a serious problem for industrial and civil infrastructure worldwide, costing billions of dollars, and hampering gross domestic product. Corrosion also presents a...
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Briefs: Electronics & Computers
Method of Fabricating Ultra-Short-Gate-Length Thin-Film Transistors Using Optical Lithography
The speed of thin-film transistors (TFTs) relates directly to their gate length, which must be kept as short as possible to lower electron transport time between electrodes, and improve its high-frequency response characteristics. Since current density is...
Briefs: Energy
Supercapacitors can store and deliver energy faster than conventional batteries. But to realize advanced applications, supercapacitors need better electrodes, which connect the...
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Briefs: Manufacturing & Prototyping
Additive Manufacturing Unique Serialization
Current methods of identifying a unique part involve adding a unique serial number to the part. There are many reasons that manufactured parts receive a serial number. They enable traceability of a part throughout its lifecycle, and ensure the part is not a counterfeit; however, labels and stamped codes...
Briefs: Manufacturing & Prototyping
Algorithm Boosts Speed of 3D Printers
A major drawback to 3D printing is the slow pace of the process, which ensures details are reproduced accurately. The pace of 3D printing is one of the factors that has prevented the technology from finding a broader audience. A new algorithm was developed that boosts the speed at which the printers operate.
Briefs: Green Design & Manufacturing
NASA's Marshall Space Flight Center has developed a solid-state ultracapacitor with a unique combination of high capacitance and battery-like discharge characteristics. The high capacitance in a...
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Blog: Manufacturing & Prototyping
ORNL staff scientist Adam Rondinone explains how his team made the tiny toy.
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Question of the Week: Manufacturing & Prototyping
Have You Used Metal Additive Manufacturing?
Today's INSIDER featured a story about the growing role of metal additive manufacturing in industries like aerospace, automotive, and healthcare.
Briefs: Manufacturing & Prototyping
Stress-Induced Nanofabrication
Currently, the synthesis of nanomaterials relies on special inter-particle chemical and physical reactions, which restricts their development. However, stress-induced nanofabrication can effectively render arrays of nanomaterials uniform in length, diameter, and density.
Briefs: Manufacturing & Prototyping
High-Resolution, 3D Cell-Printing of Living Tissues
Printing high-resolution living tissues is difficult, as the cells often move within printed structures, and can collapse on themselves. A method of 3D-printing laboratory-grown cells to form living structures was developed that produces tissues in self-contained cells that support the structures...
Briefs: Manufacturing & Prototyping
Magnesium is 75 percent lighter than steel, 33 percent lighter than aluminum, and is the fourth most common element on Earth behind iron, silicon, and oxygen. But despite its light...
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Briefs: Manufacturing & Prototyping
CAD models have been developed that enable objects to be 3D-printed out of commercially available plastics; these objects can wirelessly communicate with other smart devices, including a...
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Briefs: Manufacturing & Prototyping
As 3D printing has become a mainstream technology, studies have investigated printable structures that will fold themselves into useful three-dimensional shapes when heated or...
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Briefs: Manufacturing & Prototyping
Joining of Ti, Mo, and Ni Terminated Thermoelectric Segments via Brazing
The joining of low- and high-temperature thermoelectric materials (with ZT optimized to specific temperature ranges) to each other in a segmented configuration can lead to enhanced device efficiency. The resulting joints between these materials must be both chemically and...
Briefs: Manufacturing & Prototyping
Additive Manufacturing Facility for Utilization Primarily in Microgravity Environments
The purpose of this innovation is to create the ability to manufacture off Earth, primarily in a microgravity environment. This additive manufacturing facility (AMF) will have the capability to build tools, parts, experimental hardware, and upgrade hardware while...
Articles: Manufacturing & Prototyping
Metal additive manufacturing is being embraced as a choice for parts production across many fields — including aerospace, automotive, healthcare, and other industries —...
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Briefs: Manufacturing & Prototyping
A new method for digital design and printing of stretchable, flexible electronics, called Hybrid 3D printing, was developed to integrate soft, conductive inks with a material substrate to...
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INSIDER: Medical
A Tech Briefs reader asks our expert to compare three 3D-printing techniques.
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INSIDER: Motion Control
One technology uses magnetic fields to generate mechanical work. The other enhances the magnetic properties of 3D-printed materials. Combined, they could lead to efficient, economical production of magnetic...
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INSIDER: Manufacturing & Prototyping
During a routine spacewalk, astronauts can easily lose their sense of orientation and direction. Creators of a new kind of spacesuit aim to address the challenge — with the push of a...
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Blog: Manufacturing & Prototyping
Will Ethics Training be Essential for Tomorrow's Design Engineers?
In our second INSIDER story, Patti Kreh demonstrated that colleges and universities will need to take an "interdisciplinary" approach to train the design engineers of the future. "What we're seeing is the need for the blending of disciplines – a combination of traditional...
Q&A: Test & Measurement
Dr. Beyah and a team of researchers from Georgia Tech and Rutgers University have developed a three-layer system to verify that components produced using...
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Articles: Mechanical & Fluid Systems
Proper filtration plays an important role in ensuring that hydraulic systems operate trouble-free. High-performance filters maintain the cleanliness of the hydraulic fluid over its entire service life. In...
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Articles: Green Design & Manufacturing
The Create the Future Design Contest has helped stimulate and reward engineering innovation over the past 16 years, drawing more than 14,000 product designs from engineers, students, and...
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Briefs: Mechanical & Fluid Systems
On-line Phased Array Ultrasonic Testing (PAUT) System for Friction Stir Welding (FSW)
Friction Stir Welding (FSW) is a relatively new solid-state welding process, and many industries are now relying on this technique to produce advanced structures. Industries employing this technique include, but are not limited to, aeronautical, motor vehicle, and...
INSIDER: Manufacturing & Prototyping
Using a commercial printer and some silver ink, researchers from Florida State University have found a novel way of producing motion sensors en masse. The low-profile...
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Question of the Week: Manufacturing & Prototyping
Will 'read-ahead' algorithms speed up 3D printing?
Our featured INSIDER story today showcased algorithms that allow 3D printers to anticipate motion and "read ahead" of its programming. The Michigan State University readers believe that the faster, more precise builds will allow 3D printers to create products twice as fast.
Blog: Manufacturing & Prototyping
Thinking Ahead with 3D Printing: Five Technologies to Watch
A 3D printer's moving parts can lead to vibrations and a flawed final product. Engineers at the University of Michigan anticipated the problem — and now, thanks to their algorithms, machines can do the same.

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