Materials & Manufacturing

Manufacturing & Prototyping

Explore innovations supporting advances in manufacturing and rapid prototyping. Access the developments and solutions that have an impact on applications in 3D printing and automation.

Stories

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Sound-Off: Manufacturing & Prototyping
How do you convince program managers to take an additive manufacturing approach to tooling? A 3D-printing pro shares lessons he learned about how to overcome obstacles from...
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INSIDER: Manufacturing & Prototyping
A 3D printer is essentially a small embedded computer — and can be exploited like one. Researchers from Georgia Institute of Technology and Rutgers University have developed...
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Sound-Off: Manufacturing & Prototyping
The manufacturing process of "cold forming" applies force to a metal as it is staged in a die. The technology, used originally in the early 1900s to create artillery shells, supports the...
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Products: Manufacturing & Prototyping
Harwin, Salem, NH, announced the SYCAMORE surface-mount socket that provides pin retention and durability for high-volume applications manufactured using automated systems. The capacitor's design features three points of...
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Application Briefs: Manufacturing & Prototyping
Concept Laser Grapevine, TX For more info click here Now that metal additive manufacturing (AM) is creating fully functional industrial parts, many OEMs are taking a closer look...
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Briefs: Aerospace
A number of instruments have been built to obtain range images — a two-dimensional array of numbers that gives the depth of a scene along many directions from a central point in the instrument. Instead of measuring the...
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Briefs: Manufacturing & Prototyping
Atomic Layer Deposition (ALD) Coating of High-Precision Components Produced by Selective Laser Melting (SLM)
Atomic Layer Deposition (ALD) is being used as a means of coating various substrate materials with a variety of metallic and ceramic oxides for corrosion and thermal protection. The technology necessary to develop a state-of-the-art,...
Briefs: Manufacturing & Prototyping
Improved Two-Step Replication Process for Producing Precision Optical Mirrors
Production of precision optical mirrors by replication requires molds or mandrels of the complementary shape. For example, replicating a concave mirror requires a convex mandrel. Convex shapes are difficult to fabricate and test since they do not focus light. Convex...
Briefs: Manufacturing & Prototyping
Research is being performed in adding a fourth dimension to 3D printers — the dimension of time. This technique, called 4D printing, creates moveable and shape-variable objects, such as...
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Briefs: Manufacturing & Prototyping
Method of Manufacturing Convective Accelerometers
Miniaturization and integration of accelerometers in standard integrated circuit (IC) processes has been the topic of extensive research. In most cases, accelerometer structures involve a solid proof mass that is allowed to move under accelerating conditions. This approach has many disadvantages....
Briefs: Manufacturing & Prototyping
Materials that can be produced by 3D printing include not just plastics, but metal, glass, and even food. A new system called a Digital Construction Platform (DCP) was...
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Briefs: Manufacturing & Prototyping
The first entirely 3D-printed organ-on-a-chip with integrated sensing has been built by a fully automated digital manufacturing procedure. The 3D-printed heart-on-a-chip can be quickly...
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Briefs: Manufacturing & Prototyping
Engineers have developed a simple method for producing high-quality graphene that can be used in next-generation electronic and energy devices. The method essentially bakes the compound in a...
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Briefs: Manufacturing & Prototyping
One-dimensional conductive particle assembly holds promise for a variety of practical applications; in particular, for a new generation of electronic devices....
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Briefs: Robotics, Automation & Control
A team of researchers from the Georgia Institute of Technology has developed a way to use 3D printers to create objects capable of dramatic expansion. The technology could someday be used in...
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INSIDER: Motion Control
A lightweight module for rapid, accurate, and versatile positioning of semiconductor chips features a novel electromechanical actuator that can move objects both linearly and...
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INSIDER: Manufacturing & Prototyping
A team of researchers from the Georgia Institute of Technology has developed a way to use 3D printers to create objects capable of shape change. The objects use tensegrity, a structural system...
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INSIDER: Medical
A team from Northwestern University created bioprosthetic ovaries that ultimately led to the restoration of hormone production and fertility in mice.
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Articles: Manufacturing & Prototyping
It's one of the basic rules of manufacturing: As part complexity increases, so do machining and assembly costs. But what if there were a different way to produce metal parts — one with fewer...
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Briefs: Manufacturing & Prototyping
Carbon fiber (CF) and carbon fiber composites have gained widespread use in recent years due to their unique combination of high strength and stiffness-to-weight...
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Briefs: Manufacturing & Prototyping
Functionalization of Carbon Nanotubes
Carbon nanotubes (CNTs) have attracted much attention due to their extraordinary mechanical and unique electronic properties. CNTs are being studied for applications in high-strength/low-weight composites and other applications. In order to alter the CNT properties for particular applications, chemical...
Briefs: Manufacturing & Prototyping
Positioning Stage
Assembly of optic-electronic devices requires precision alignment of optical fibers with lasers or sensors, and then bonding. A worker looking through a microscope at the end of a fiber conventionally executes this precision alignment and bonding process.
Briefs: Manufacturing & Prototyping
The Flying Carpet is a platform of any shape, size, or material that is suspended by a four-point cable system. The platform can serve as a movable scaffolding and worker...
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Briefs: Manufacturing & Prototyping
Oil spills have become an environmental problem due to the growth of offshore oil exploration, production, and transportation. There are several...
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Application Briefs: Sensors/Data Acquisition
Polymer-bonded magnets are valuable for many sensor applications that require the production of unique and reproducible field profiles, not necessarily fields with the highest strength.
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INSIDER: Materials
Traditional robots often feature isolated mechanical joints. These discrete components limit a rover’s ability to traverse sand, stone, and other challenging environments. A team at the...
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INSIDER: Manufacturing & Prototyping
What's New on Tech Briefs: Brickmaking on Mars a 'Smashing' Success
With support from Congress and the President, NASA aims to send a manned mission to Mars by 2040. Establishing a human presence on the Red Planet, however, will require permanent shelters. And lugging a pile of bricks on the nine-month, 35-million-mile trip is out of the...
Question of the Week: Materials
This week’s Question: Today’s lead INSIDER story described a potentially new way of building Mars habitats. What do you think? Will Mars habitats be built from Martian soil?
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INSIDER: Materials
Researchers from the University of California, San Diego demonstrated a compaction technique that may someday be used to turn Mars soil into building blocks for the Red Planet. The scientists' new...
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