Manufacturing & Prototyping

Alternative Transparent Coating Suitable for Optics with Vacuum Deposition Layer

Researchers have developed a viable dust, water, and ice mitigation optical coating for space flight, aeronautical, and ground applications. The innovation of the LOTUS coating prevents contamination on sensitive surfaces.

Making the Structure of ‘Fire Ice’ with Nanoparticles

Cage structures made with nanoparticles could be a step toward making organized nanostructures with mixed materials, and researchers at the University of Michigan have shown how to achieve this through computer simulations.

Manufacturing Rotational Mechanisms with Integrated Sensors

Integrating sensors into rotational mechanisms could make it possible for engineers to build smart hinges that know when a door has been opened, or gears inside a motor that tell a mechanic how fast they are rotating. Engineers have now developed a way to easily integrate sensors into these types of mechanisms.

Developing Fast-Charging Lithium-Metal Batteries

Engineers have made progress toward lithium-metal batteries that charge as fast as an hour. This fast charging is thanks to lithium metal crystals that can be seeded and grown — quickly and uniformly — on a surprising surface.

2023 Create the Future Design Contest: Sustainable Technology Finalist

Learn about the 2023 Create the Future Design Contest's Sustainable Technology Finalist: Maui Innovation Group Inc.'s leakproof valve.

2023 Create the Future Design Contest: Manufacturing & Materials Finalist

Learn about the 2023 Create the Future Design Contest's Manufacturing & Materials Finalist: TenseFlatables, 3D-printed tensegrity-assisted inflatable structures.

2023 Create the Future Design Contest: Automotive & Transportation Finalist

See the 2023 Create the Future Design Contest's Automotive & Transportation Finalist: the Ganaio High-Output Regenerative Damper.

2023 Create the Future Design Contest: Electronics Finalist

See the 2023 Create the Future Design Contest's Electronics Finalist: AI-deep learning and low-cost passive RF wireless vibratory strain sensors.

2023 Create the Future Design Contest: Aerospace & Defense Finalist

See the 2023 Create the Future Design Contest's Aerospace & Defense Finalist: Zulu Pods, self-contained, sealed, oil tanks and pumps that can be installed into existing low-cost expendable jet engines.

2023 Create the Future Design Contest

The Create the Future Design Contest, launched in 2002 by SAE Media Group, recognizes and rewards engineering innovations that benefit humanity, the environment, and the economy. The annual contest draws product designs from engineers, students, and entrepreneurs worldwide.

Videos of the Month

See the videos of the month, including one on a 3D-printed heart, one on a gripper that grasps by reflex, one on an intelligent soft robot that can self-escape from challenging mazes, and one on microfliers.

Can Photonic Chips Help Drones Avoid GPS-Jamming?

Researchers at University of Rochester are developing photonic chips that could replace the gyroscopes currently used in unmanned aerial vehicles or drones, enabling them to fly where GPS...

Shape-Changing Smart Speaker Lets Users Mute Areas of a Room

Researchers have developed a shape-changing smart speaker, which uses self-deploying microphones to divide rooms into speech zones.

Combustion-Powered, Bug-Sized Robots can Leap, Lift, and Race

Researchers combined soft microactuators with high-energy-density chemical fuel to create an insect-scale quadrupedal robot that is powered by combustion.

New Wearable Sensor Makes Continuous Analysis of Sweat Possible

Continuous monitoring of sweat can reveal valuable information about human health, such as the body’s glucose levels. However, wearable sensors previously developed for this...

New Lightweight Energy-Dissipating Material for Industry

Professor Pablo Zavattieri and his team from Purdue University have developed an architected material that can dissipate energy caused by bending, compression, torque, and tensile stresses, avoiding permanent plastic deformation or damage.

Product of The Month

See the product of the month: Bosch Rexroth's DI5 display range, which expands its BODAS ecosystem for mobile electronics.

Products of Tomorrow

See the products of tomorrow, including quantum rods, crack-resistant glass, and lunar landing pads.

New Technology Offers Better Diagnosis of Dizziness

The vibrating device uses bone-conducted sounds to achieve better results.

A Thin, Flexible OLED Display

Imagine a thin, digital display so flexible that you can wrap it around your wrist, fold it in any direction, or even curve it over your car’s steering wheel. Well, imagine no more — researchers at the Pritzker School of Molecular Engineering at the University of Chicago have designed such a material.

New Products

See the new products, including Thine Electronics' serial transceiver, EBE Elektro-Bau-Elemente GmbH's level sensor, Melexis' ToF sensor, IQE's microLED display, and more.

New Products

See the new products, including PI's custom air-bearing motion systems, Kollmorgen’s multi-axis servo systems, HEIDENHAIN CORPORATION's EnDat 3 encoder interface, Nexen Group's new line of Rotary Indexers, and more.

Small Shape-Shifting Miniature Robot with Big Impact

Engineers at CU Boulder have designed a robot called CLARI, which stands for Compliant Legged Articulated Robotic Insect, that has the potential to aid first responders after major disasters in an entirely new way.

Elevating Workpiece Handling During Plasma Surface Treatment Process

Plasmatreat recently unveiled a new plasma treatment unit. A key innovation with this treatment unit is that it uses XPlanar, a planar motor system from Beckhoff, to transport workpieces with high precision and flexibility.

How Simple Component Improvements Can Revolutionize Plant Processes

Since its introduction, dozens of steel mills — ranging from hot to cold and bar to sheet — have recognized the benefits of incorporating INSTAclamp Lock Rings into their operations. Despite a redesign with a new material, the product is not restricted by which mill types it can operate within.

Turnkey Yet Versatile Cobot Design Improves Sanding, Grinding, Finishing

Manufacturing teams in multiple industries, from aerospace to oil and gas, are finding relief in the form of new collaborative robots (cobots), like Kane Robotics’ GRIT ST and GRIT XL, that can sand off coatings, grind welds, or polish metal finishes in half the time and more safely than humans.

Lehigh Researchers Make Sand That Flows Uphill

The team’s findings were published today in the journal Nature Communications. A corresponding video shows what happens when torque and an attractive force is applied to each grain — the...

Continuously Tunable Thermal Regulators for Batteries and Electronic Devices

Battery safety and performance in electronic devices and systems like battery thermal management, space conditioning, vehicle thermal comfort, and thermal energy...