Manufacturing & Prototyping

A Soft Robotic Gripper Mimics a Woven Structure

Dr. Song Kahye along with Professor Lee, Dae-Young have jointly developed a soft gripper with a woven structure that can grip objects weighing more than 100 kg with 130 g of material. To increase the loading capacity of the soft robot gripper, the team applied a new structure inspired by textiles.

A Combustion-Powered Quadrupedal Robot

Cornell researchers have combined soft microactuators with high-energy-density chemical fuel to create an insect-scale quadrupedal robot that is powered by combustion and can outrace, outlift, outflex, and outleap its electric-driven competitors.

AI-Powered Robot Control Optimizes a Challenging Handling Process

Like other small and medium-sized enterprises, HWL Löttechnik GmbH faces the realities of labor shortages, the ongoing energy crisis, and the intricate nature of production processes. To overcome these challenges, HWL adopted state-of-the-art technologies and the optimization of operational processes.

Modeling Considerations for Optimizing EV Motors

Optimizing EV motors before they hit the market is crucial. As the demand for clean energy vehicles grows, customers need assurance that their chosen vehicle is reliable and fulfills sustainability promises.

Zonal Electrical Architectures Cut Vehicle Wiring-System Cost, Complexity

Ultimately, zonal architectures require a fundamentally reorganized software structure that allows the OEM to independently, quickly, easily, and modularly adapt the control of the entire vehicle while minimizing the complexity in the wiring harness and the number of control devices.

New Products

See the new products this month, including Motor Stator Busbars for EVs; high-power, liquid-cooled configurable power solution; a compact, automated battery cycler and test system; and more.

Designing Solid-State Batteries with Mechanics in Mind

A team developed a framework for designing solid-state batteries (SSBs) with mechanics in mind. Their paper, published in Science, reviewed how these factors change SSBs during their cycling.

Improving Battery Performance with More Efficient Electrodes

To improve battery performance and production, Penn State researchers and collaborators have developed a new fabrication approach that could make for more efficient batteries that maintain energy and power levels.

Mistakes to Avoid When Integrating a Battery Test System

It’s not easy to configure a battery cycle test system for EV batteries and similar high-power batteries. This article covers the mistakes that engineers sometimes make when integrating a battery test system.

3D Printing a Robotic Hand with Bones, Ligaments, and Tendons

For the first time, researchers have succeeded in printing a robotic hand with bones, ligaments, and tendons made of different polymers using a new laser scanning technique.

Invertible Neural Network Tool Helps Optimize Airfoil Design

Researchers at the National Renewable Energy Laboratory (NREL) are building computational tools using artificial intelligence (AI) that can help optimize airfoil design for wind...

New Technique Helps Robots Pack Objects into a Tight Space

Anyone who has ever tried to pack a family-sized amount of luggage into a sedan-sized trunk knows this is a hard problem. Robots struggle with dense packing tasks, too.

5Ws of the Edible Battery

A team of researchers at the Italian Institute of Technology (IIT) has created a totally edible and rechargeable battery, starting from materials that are normally consumed as part of our daily diet.

Product of The Month

See the product of the month: Pickering Interfaces' new family of modular, flexible PXI/ PXIe microwave switches.

New on the Market

See what's new on the market, including an automatic wafer measurement system, the Model J350G jig grinder from Mitsui Seiki, DieQua Corporation's PHCH-Planetary Reducer, and new additions to SCHURTER's MSM momentary pushbutton switch series.

Alternative Transparent Coating Suitable for Optics with Vacuum Deposition Layer

Researchers have developed a viable dust, water, and ice mitigation optical coating for space flight, aeronautical, and ground applications. The innovation of the LOTUS coating prevents contamination on sensitive surfaces.

Making the Structure of ‘Fire Ice’ with Nanoparticles

Cage structures made with nanoparticles could be a step toward making organized nanostructures with mixed materials, and researchers at the University of Michigan have shown how to achieve this through computer simulations.

Manufacturing Rotational Mechanisms with Integrated Sensors

Integrating sensors into rotational mechanisms could make it possible for engineers to build smart hinges that know when a door has been opened, or gears inside a motor that tell a mechanic how fast they are rotating. Engineers have now developed a way to easily integrate sensors into these types of mechanisms.

Developing Fast-Charging Lithium-Metal Batteries

Engineers have made progress toward lithium-metal batteries that charge as fast as an hour. This fast charging is thanks to lithium metal crystals that can be seeded and grown — quickly and uniformly — on a surprising surface.

2023 Create the Future Design Contest: Sustainable Technology Finalist

Learn about the 2023 Create the Future Design Contest's Sustainable Technology Finalist: Maui Innovation Group Inc.'s leakproof valve.

2023 Create the Future Design Contest: Manufacturing & Materials Finalist

Learn about the 2023 Create the Future Design Contest's Manufacturing & Materials Finalist: TenseFlatables, 3D-printed tensegrity-assisted inflatable structures.

2023 Create the Future Design Contest: Automotive & Transportation Finalist

See the 2023 Create the Future Design Contest's Automotive & Transportation Finalist: the Ganaio High-Output Regenerative Damper.

2023 Create the Future Design Contest: Electronics Finalist

See the 2023 Create the Future Design Contest's Electronics Finalist: AI-deep learning and low-cost passive RF wireless vibratory strain sensors.

2023 Create the Future Design Contest: Aerospace & Defense Finalist

See the 2023 Create the Future Design Contest's Aerospace & Defense Finalist: Zulu Pods, self-contained, sealed, oil tanks and pumps that can be installed into existing low-cost expendable jet engines.

2023 Create the Future Design Contest

The Create the Future Design Contest, launched in 2002 by SAE Media Group, recognizes and rewards engineering innovations that benefit humanity, the environment, and the economy. The annual contest draws product designs from engineers, students, and entrepreneurs worldwide.

Videos of the Month

See the videos of the month, including one on a 3D-printed heart, one on a gripper that grasps by reflex, one on an intelligent soft robot that can self-escape from challenging mazes, and one on microfliers.