Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

Stories

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Articles: AR/AI
In this special feature, we asked three industry experts — Eric Carey, CTO, Teledyne DALSA, Brian Benoit, Director of Advanced Vision Products at Cognex, and Ron Jubis, President of Sales, North America and Managing Director of SICK, Inc.— to share their thoughts on the impact of AI on machine vision, emerging challenges and best practices, as well as the trustworthiness of AI-driven visual inspection.
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Briefs: Electronics & Computers
MIT engineers have developed a technique to grow and peel ultrathin “skins” of electronic material. The method could pave the way for new classes of electronic devices, such as ultrathin wearable sensors, flexible transistors and computing elements, and highly sensitive and compact imaging devices. Read on to learn more.
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Briefs: Nanotechnology
A team of researchers is designing novel systems to capture water vapor in the air and turn it into liquid. University of Waterloo Professor Michael Tam and his Ph.D. students Yi Wang and Weinan Zhao have developed sponges or membranes with a large surface area that continually capture moisture from their surrounding environment. Read on to learn more.
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Briefs: Materials
Using waste to purify water may sound counterintuitive. But at TU Wien, this is exactly what has now been achieved: a special nanostructure has been developed to filter a widespread class of harmful dyes from water. Read on to learn more about it.
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Briefs: Green Design & Manufacturing
A Better Way to Recycle Carbon Fibers
The world is hurtling rapidly toward a developed future, and carbon fiber-reinforced polymers (CFRPs) play a key role in enabling technological and industrial progress. However, recycling CFRPs presents a significant challenge, with waste management being a pressing issue. Now, a team of researchers has come up with a novel direct discharge electrical pulse method for efficiently recycling CFRPs. Read on to learn more about it.
Briefs: Materials
A team at MIT is hoping to fortify coastlines with “architected” reefs — sustainable, offshore structures engineered to mimic the wave-buffering effects of natural reefs while also providing pockets for fish and other marine life. The team’s reef design centers on a cylindrical structure surrounded by four rudder-like slats. Read on to learn more about it.
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Articles: Sensors/Data Acquisition
See the products of tomorrow, including Chalmers University of Technology's new sensor that is well suited to humid environments — and actually performs better the more humid it gets; a new fabrication technique that can produce multifunctional “smart synthetic skin” from a research team at Penn State; and RMIT University researchers' flexible nylon-film device that generates electricity from compression and keeps working even after being run over by a car multiple times.
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Briefs: Power
The coating toughens the surface of the electrolyte fivefold against fracturing from mechanical pressure. It also makes existing imperfections much less vulnerable to lithium burrowing inside, especially during fast recharging. Read on to learn more.
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Briefs: Energy
A joint research team led by Professor Soojin Park and Dr. Dong-Yeob Han of the Department of Chemistry at POSTECH, together with Professor Nam-Soon Choi and Dr. Saehun Kim of KAIST, and Professor Tae Kyung Lee and researcher Junsu Son of Gyeongsang National University, has successfully achieved a volumetric energy density of 1270 Wh/L in an anode-free lithium metal battery. This value is nearly twice that of lithium-ion batteries currently used in electric vehicles, which typically deliver around 650 Wh/L. Read on to learn more.
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Briefs: Energy
In a study published in Nature Communications, a team reveals a new kind of carbon-based material that allows supercapacitors to store as much energy as traditional lead-acid batteries, while delivering power far faster than conventional batteries can manage. Read on to learn more.
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Briefs: Energy
This research demonstrates a new way to make carbon-based battery materials much safer, longer lasting, and more powerful by fundamentally redesigning how fullerene molecules are connected. Read on to learn more.
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Products: Power
See the new products, including Littelfuse's TPSMB Asymmetrical Series TVS Diodes; Siemens' SICHARGE FLEX product family, its next-generation EV distributed charging system; Renesas Electronics Corporation's expansion of its software-defined vehicle solution offerings centered around the fifth generation (Gen 5) R-Car family; and much more.
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Special Reports: Manned Systems
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Space Technology - March 2026
Laser invention to steer the next generation of moon landers…why Mars rovers keep getting stuck in the sand…are nuclear micro reactors the future of spacecraft propulsion? Read all about it in this compendium...

Special Reports: Electronics & Computers
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ADAS/Connected & Automated Vehicles - March 2026
How smart actuators are revolutionizing vehicle technology…Qualcomm's superbrains are here to help with automated driving…building smarter safety systems through sensor collaboration. Read...

Blog: Materials
Researchers at Penn State have designed a new type of field-effect transistor that can facilitate responsive and versatile sensing, even in liquid-rich environments like the human body. Read on to learn more.
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INSIDER: Robotics, Automation & Control
Mechanical engineers at Duke University have demonstrated a proof-of-concept method for programming mechanical properties into solid Lego-like building blocks. By controlling the...
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Blog: Electronics & Computers
Professor Fangyong Niu's team at the Dalian University of Technology may have fixed a pivotal 3D-printing problem by doing something unconventional: They added a microwave. Read on for an interview with Professor Niu.
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Blog: Materials
The innovative approach led to the creation of a full calcium-ion cell that exhibited a reversible specific capacity of 155.9 mAh g–1 at 0.15 A g–1 and maintained over 74.6 percent capacity retention at 1 A g–1 after 1,000 cycles, showcasing the potential of redox COFs to advance CIB technology.
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White Papers: Manufacturing & Prototyping
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Real-Time Measurement Brings Robust Laser Weld Verification to EV Manufacturing
Real-time laser weld measurement, powered by a patented implementation of Inline Coherent Imaging (ICI), delivers micrometer-scale weld measurements during fiber...

White Papers: Manufacturing & Prototyping
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Linear Motion Design for Washdown Applications
Linear motion components must be carefully selected when designing automation equipment for washdown environments, where food safe is required. There are multiple choices for linear motion designs...

Blog: Materials
Researchers found a silver coating that toughens the surface of an electrolyte fivefold against fracturing from mechanical pressure. It also makes existing imperfections much less vulnerable to lithium burrowing inside, especially during fast recharging.
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White Papers: Materials
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Meter/Mix Machine Types for Processing Plural Component Thermosets
Fluidic Systems metering and mixing machines are widely used in the Aerospace Industry for their accuracy in processing adhesive/sealants and coatings. This white paper compares...

INSIDER: Design
The potential of microrobots is enormous. These miniature objects can be designed to carry out actions within the body, such as sensing biomarkers, manipulating...
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Quiz: Lighting
LEDs are pretty much the only lighting game in town these days. How much do you know about them?
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White Papers: Medical
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Metal Finishing for the Medical Industry: Improving Sanitation, Performance and Safety
Manufacturers of medical devices and surgical instruments face strict demands for safety, hygiene, and regulatory compliance. Machining processes leave...

NASA Spinoff: Aerospace
An innovative 3D printing process that advanced NASA’s approach to outfitting a lunar habitat is making buildings on Earth beautiful, efficient, and strong.
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Articles: Semiconductors & ICs
See the products of tomorrow, including a bio-mimetic, light-powered soft lens that mimics the human eye’s ability to refocus and adjust to varying light conditions; a new material for insulating windows that could improve the energy efficiency of buildings worldwide; and more.
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Special Reports: AR/AI
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Robotics & Motion Control - February 2026
Engineering the next generation of surgical robots...conductive skin gives robots the human touch...how vision integration is transforming collaborative robotics. Read about these innovations and more...

Blog: Energy
Global energy demands are surging, pushed by energy-intensive data centers powering artificial intelligence and increased manufacturing. How will the world meet these rising energy needs? Read on to find out about one way!
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