Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

Stories

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Briefs: Manufacturing & Prototyping
Oak Ridge National Laboratory researchers have overcome a barrier to using a more affordable, dry process for manufacturing the Li-ion batteries used in vehicles and electronic devices. The resulting batteries provide greater electricity flow and reduced risk of overheating. Read on to learn more.
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Briefs: Green Design & Manufacturing
Today’s electric vehicle boom is tomorrow’s mountain of electronic waste. And while myriad efforts are underway to improve battery recycling, many EV batteries still end up in landfills. A research team from MIT wants to help change that with a new kind of self-assembling battery material that quickly breaks apart when submerged in a simple organic liquid. Read on to learn more.
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Special Reports: Manufacturing & Prototyping
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Medical Manufacturing & Outsourcing - November 2025
Spider silk spins new life into nerve repair…3D‐printed implants help repair spinal cord injuries…plasma pen transforms adhesion in medical device manufacturing. Read about these and...

Podcasts: Manufacturing & Prototyping
On the latest episode of the Aerospace & Defense Technology podcast, we sit down with two experts from Dassault Systèmes: Mariah Otte, Aerospace & Defense Solution Architect, and Jason Roberson, Industry Value Expert. Listen now!
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Blog: Materials
Researchers at the University of Sydney and start-up Dewpoint Innovations have developed a nanoengineered polymer paint-like coating that can passively cool buildings and capture water directly from the air — all without energy input.
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Blog: Mechanical & Fluid Systems
Researchers have built a self-powered device that detects toxic amines in water using electrochemiluminescence (ECL).
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White Papers: Test & Measurement
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How Parylene Crushes Sterilization, Friction & FDA Hurdles
Discover how thin-film Parylene conformal coatings safeguard medical devices with unmatched biocompatibility, reliability, and performance under extreme conditions. In this insightful...

Podcasts: Manufacturing & Prototyping
On this episode of the Aerospace & Defense Technology podcast we examine the technical and strategic foundations behind Guam’s new advanced manufacturing hub. Neal Orringer of ASTRO America and Alex Benham of GAMMA are the guests to discuss the facility’s additive manufacturing capabilities, supply-chain objectives, and workforce development plans. Listen now!
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INSIDER: Mechanical & Fluid Systems
A new prototype of a knitting machine creates solid, knitted shapes, adding stitches in any direction — forward, backward, and diagonal — so users can construct a wide variety of shapes and add...
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INSIDER: Robotics, Automation & Control
Researchers have created a class of robots made from thin sheets of material that can snap into hundreds of stable shapes — allowing them to execute a wide variety of...
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On-Demand Webinars: Communications
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The future is wireless and the future of medical devices even more so. From wearable medical technologies — which now come with embedded Bluetooth, wireless...
Special Reports: Photonics/Optics
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Optics & Photonics Innovations - November 2025
Photonic processor enables ultrafast AI computations…how new polishing technique could revolutionize optical manufacturing…facial mapping technology is a leap forward in augmented reality. Read...

Podcasts: Mechanical & Fluid Systems
In this sponsored episode of the Aerospace & Defense Technology podcast, Margaux Ningre-Coirier, Aerospace Sales and Market Development Manager at Omniseal Solutions, is the guest to analyze how advanced sealing solutions are becoming the hidden enablers of safe, efficient hydrogen-powered advanced air mobility (AAM). Listen now!
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INSIDER: Electronics & Computers
NLM Photonics has confirmed that its patented silicon organic hybrid (SOH) photonic chips, featuring Selerion-HTX™ and JRD1, have successfully arrived at the International...
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Q&A: Materials
Charles Wade, a fourth-year Ph.D. student in the Matter Assembly Computation Lab (MACLab) at the University of Colorado, Boulder, and Professor Rob MacCurdy, who leads the MACLab, have created a design package that uses functions and code to map not just shapes but where different materials belong in a 3D object.
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Podcasts: Medical
New materials are enabling the production of medical devices that are stronger, more flexible, and more sustainable.
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Podcasts: AR/AI
AI-driven quality control, predictive maintenance, and process optimization are improving efficiency and reducing costs in medical manufacturing.
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On-Demand Webinars: Software
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Automotive suppliers face constant pressure to deliver lighter, stronger parts — but it’s not just about design, it’s about production....
Blog: Electronics & Computers
The 23rd annual Create the Future Design Contest was held November 7 in New York City. Read on to find out who took home the $25,000 grand prize!
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White Papers: Medical
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Strategies to Prevent Costly Medical Device Recalls
Medical device recalls are increasing, creating serious risks for patients and manufacturers.

INSIDER: Robotics, Automation & Control
Imagine a tiny robot, no bigger than a leaf, gliding across a pond’s surface like a water strider. One day, devices like this could track pollutants, collect water samples or scout...
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INSIDER: Medical
Berkeley alumni Todd Roberts (MEng’20 ME) and Owen Kent (B.A.’17 Film) have shown how an idea can turn into a product that makes a difference. The pair first developed Reflex,...
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Quiz: Manufacturing & Prototyping
It seems like there are new applications for 3D printing every day. How much do you know about its history?
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Tech Talks: Manufacturing & Prototyping
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Selecting the right sensor solution is a strategic challenge. The wrong choice can compromise system performance, data reliability, and long-term scalability, making informed selection critical to...
On-Demand Webinars: Materials
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Traditional medical devices interfacing with biological tissue often rely on individual wiring and machined metal parts, resulting in high costs,...
Blog: Materials
MIT engineers have developed a printable aluminum alloy that can withstand high temperatures and is five times stronger than traditionally manufactured aluminum.
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On-Demand Webinars: Connectivity
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As electrification accelerates and magnetic wire applications evolve, manufacturers are under growing pressure to deliver zero-defect quality, higher...
White Papers: Propulsion
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Maskant Materials
In industries where heat, pressure, and chemistry converge, surface integrity is everything. APV Maskant materials provide targeted protection for industrial applications during high-temperature diffusion coating and chemical...

White Papers: Materials
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EP30LTE-LO: Used in Composite Conical Reflector on the International Space Station
Master Bond EP30LTE-LO is a specialty epoxy system used in high-vacuum applications such as those in outer space. EP30LTE-LO has been used to produce a composite...

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