Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

Stories

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Briefs: Materials
Inorganic-Organic Hybrid Polymers for High-Temperature Applications
A new class of polymeric materials was developed with resistance to heat, dielectric breakdown, and oxidation at high temperatures. For applications that demand high temperature resistance coupled with greater strength, these polymers can be easily transformed into ceramics with...
Briefs: Imaging
Researchers at MIT and several other institutions have developed a method for making photonic devices — similar to electronic devices but based on light rather than electricity —...
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Briefs: Manufacturing & Prototyping
A new method for digital design and printing of stretchable, flexible electronics, called Hybrid 3D printing, was developed to integrate soft, conductive inks with a material substrate to...
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Articles: Materials
Metal additive manufacturing is being embraced as a choice for parts production across many fields — including aerospace, automotive, healthcare, and other industries —...
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Briefs: Manufacturing & Prototyping
Additive Manufacturing Facility for Utilization Primarily in Microgravity Environments
The purpose of this innovation is to create the ability to manufacture off Earth, primarily in a microgravity environment. This additive manufacturing facility (AMF) will have the capability to build tools, parts, experimental hardware, and upgrade hardware while...
Briefs: Manufacturing & Prototyping
Joining of Ti, Mo, and Ni Terminated Thermoelectric Segments via Brazing
The joining of low- and high-temperature thermoelectric materials (with ZT optimized to specific temperature ranges) to each other in a segmented configuration can lead to enhanced device efficiency. The resulting joints between these materials must be both chemically and...
Briefs: Materials
Process Turns Carbon Dioxide into 3D Graphene with Microporous Surface
The conversion of carbon dioxide to useful materials usually requires high energy input due to its ultrahigh stability. A heat-releasing reaction between carbon dioxide and sodium was developed to take carbon dioxide and turn it into 3D graphene with micropores across its...
Briefs: Manufacturing & Prototyping
As 3D printing has become a mainstream technology, studies have investigated printable structures that will fold themselves into useful three-dimensional shapes when heated or...
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Blog: Green Design & Manufacturing
With another year of Tech Briefs almost in the books, it's time to look at our most-read news articles of 2017. Top stories included a look back at the life of Robert Goddard, and a look forward to new...
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INSIDER: Manufacturing & Prototyping
A Tech Briefs reader asks our expert to compare three 3D-printing techniques.
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INSIDER: Materials
A vortex in the atmosphere can churn with enough power to create a typhoon. But more subtle vortices form constantly in nature. Many of them are too small to be seen with the naked eye....
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INSIDER: Manufacturing & Prototyping
One technology uses magnetic fields to generate mechanical work. The other enhances the magnetic properties of 3D-printed materials. Combined, they could lead to efficient, economical production of magnetic...
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INSIDER: Communications
During a routine spacewalk, astronauts can easily lose their sense of orientation and direction. Creators of a new kind of spacesuit aim to address the challenge — with the push of a...
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Blog: Software
Will Ethics Training be Essential for Tomorrow's Design Engineers?
In our second INSIDER story, Patti Kreh demonstrated that colleges and universities will need to take an "interdisciplinary" approach to train the design engineers of the future. "What we're seeing is the need for the blending of disciplines – a combination of traditional...
Q&A: Manufacturing & Prototyping
Dr. Beyah and a team of researchers from Georgia Tech and Rutgers University have developed a three-layer system to verify that components produced using...
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Articles: Mechanical & Fluid Systems
Proper filtration plays an important role in ensuring that hydraulic systems operate trouble-free. High-performance filters maintain the cleanliness of the hydraulic fluid over its entire service life. In...
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Articles: Robotics, Automation & Control
A team of engineers at the University of Illinois at Urbana-Champaign built a new kind of crawler robot. The wheel-less design takes inspiration from two unconventional sources: origami...
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Briefs: Materials
The slippery state caused by water or oil is called superlubricity — where there is basically no friction on a surface. In graphene, this superlubricity state comes from atomic orbitals that...
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Briefs: Materials
Silicon has several qualities that have led it to become the bedrock of electronics. One is that it features a very good “native” insulator — silicon dioxide, or silicon...
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Briefs: Materials
Aluminum Alloy for High-Temperature Applications
NASA’s Marshall Space Flight Center originally developed a high-performance piston alloy to meet U.S. legislative restrictions on vehicular exhaust hydrocarbon emissions. NASA 398 aluminum alloy exhibits excellent tensile and fatigue strength at elevated temperatures. NASA 398 alloy also offers...
Briefs: Materials
Self-healing hydrogels rely on water to incorporate reversible bonds that can promote healing. Engineering self-healing properties in dry materials, such as rubber, has proven more challenging because rubber is made...
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Application Briefs: Aerospace
Collier Research Corp. Newport News, VA HyperSizer.com When the Stratolaunch aircraft rolled out of the Mojave, CA Air and Space Port hangar this spring in preparation for ground...
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Briefs: Materials
Multi-Functional Yarns and Fabrics with Anti-Microbial, Anti-Static, and Anti-Odor Characteristics
Prior art fabrics used to manufacture military combat uniforms typically are made from yarns comprised of a blend of cotton and nylon fibers. This blend supports dyeing and printing techniques that use a combination of acid and vat dyes to impart a...
Briefs: Test & Measurement
On-line Phased Array Ultrasonic Testing (PAUT) System for Friction Stir Welding (FSW)
Friction Stir Welding (FSW) is a relatively new solid-state welding process, and many industries are now relying on this technique to produce advanced structures. Industries employing this technique include, but are not limited to, aeronautical, motor vehicle, and...
Briefs: Materials
NASA Langley Research Center has developed a method to create Sequential/Simultaneous Multi-Metallized Nanocomposites (S2M2N) via supercritical fluid (SCF) sequential or...
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Articles: Robotics, Automation & Control
The Create the Future Design Contest has helped stimulate and reward engineering innovation over the past 16 years, drawing more than 14,000 product designs from engineers, students, and...
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Articles: RF & Microwave Electronics
This column presents technologies that have applications in commercial areas, possibly creating the products of tomorrow. To learn more about each technology, see the contact information provided for that innovation.
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Briefs: Materials
NASA’s Langley Research Center has developed a deployable and stowable mechanical design for filling the cavity behind the leading-edge slat (i.e., slat cove) when it is extended upon landing an aircraft....
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Facility Focus: Defense
The Department of Energy’s (DOE) Pacific Northwest National Laboratory (PNNL) in Richland, WA, has been operated by Battelle and its predecessors since the lab’s inception in 1965. For more than 50...
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