Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

Stories

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Articles: Aerospace
All aerospace industry sectors have embraced artificial intelligence and machine learning to improve practical and urgent concerns. AI has become fundamental in the management of safety, part design, inspection processes, maintenance, repair, and overhaul (MRO), and fuel efficiency. Read on to learn more about it.
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Application Briefs: Aerospace
Defense applications, in particular, are always tasked with the balancing act that optimizes size, weight, power, and cost (SWaP-C) efficiencies when specifying new equipment. The challenge is how to balance beneficial trade-offs for optimal performance. Read on to learn more.
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Articles: Photonics/Optics
In optical manufacturing, precision polishing is vital to achieving the required flatness, surface quality, and angular precision that many applications demand. Traditionally, single-sided polishing has been the go-to method, particularly for complex components where one-sided control is critical. Read on to learn more about double-sided polishing.
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Special Reports: Power
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Automotive & Battery Testing - December 2024
Overcoming EV drivetrain challenges…leveraging AI to boost EV performance…best practices for battery design and testing. Read these articles and more in this compendium from the editors of...

Special Reports: Robotics, Automation & Control
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Test & Measurement - December 2024
From space satellites to the factory floor to medical labs, innovative test technologies are enabling major performance, quality, and cost improvements. Read about these and other applications in a new report...

Blog: Energy
With another year of Tech Briefs almost in the books, it's time to look at our most-read articles of 2024.
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Blog: Manufacturing & Prototyping
University of Washington researchers have created MobiPrint, a mobile 3D printer that can automatically measure a room and print objects onto its floor. The team’s graphic interface lets users design objects for a space that the robot has mapped out.
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Blog: Manufacturing & Prototyping
The researchers’ groundbreaking study introduces the first toroidal, light-driven microrobot that can move autonomously in viscous liquids, such as mucus.
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INSIDER: Motion Control
A novel device couples magnetic fields and kirigami design principles to remotely control the movement of a flexible dimpled surface, allowing it to manipulate...
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INSIDER: Manufacturing & Prototyping
Active electronics — components that can control electrical signals — usually contain semiconductor devices that receive, store, and process information. These...
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INSIDER: Electronics & Computers
Researchers have demonstrated a new technique for self-assembling electronic devices. The proof-of-concept work was used to create diodes and transistors and paves the way for...
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Videos: Test & Measurement
A video explaining how the U.S. Navy detoxifies non-metallic materials used in equipment and devices that are operated underwater.
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Special Reports: Software
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ADAS & Autonomous Vehicles - December 2024
Are today's sensors ready for next‐level automated driving? What will it take to realize software‐defined commercial vehicles? How will generative AI impact the autonomous vehicles market? Look for...

Technology & Society: Green Design & Manufacturing
Imagine being severely dehydrated and water literally appearing out of thin air. In other words: The air you breathe could quickly become the water that wets your whistle. Well, that...
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NASA Spinoff: Materials
An ultrasonic technology for inspecting the heat shield on NASA’s Orion spacecraft is now being used for evaluating seacraft hulls made with advanced composite materials.
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Videos: Energy
Watch this video to learn more about three new energy technologies. One is from Rice University; one is from Université Grenoble Alpes, Grenoble, France and University of San Diego, CA; and the last one is from Swiss Federal Laboratories for Materials Science and Technology (Empa).
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Articles: Unmanned Systems
Weight is among the most critical factors behind component choice when it comes to aerospace applications. Being among the bulkiest of components, connectors and cables need to embrace the latest scientific advances in order to reduce weight and enhance performance, fuel efficiency, and overall system reliability. This article outlines the recent advances enabling lighter connectors for aircraft, satellites, and drones.
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Articles: Manned Systems
See the products of tomorrow, including a 3D microwave antenna, smart CCTV systems trained to spot blockages in urban waterways, and a full-scale prototype for six telescopes that will enable, in the next decade, the space-based detection of gravitational waves.
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Application Briefs: Aerospace
The aerospace industry is in an era of profound innovation. Airplanes and air travel are transforming in response to the needs of the global economy, necessitating the building of aircraft at an accelerated pace. Enter NWI. With over 50 years of long-bed machining expertise, NWI is a contract manufacturer of complex structural components, sub-assemblies, and complete major assemblies of wing structures. Read on to learn more.
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Briefs: Physical Sciences
Potential Solvents for Building on Moon and Mars
Researchers have taken the first steps toward finding liquid solvents that may someday help extract critical building materials from lunar and Martian rock dust, an important piece in making long-term space travel possible. Read on to learn more.
Briefs: Wearables
Purdue University engineers have developed a method to transform existing cloth items into battery-free wearables resistant to laundering. These smart clothes are powered wirelessly through a flexible, silk-based coil sewn on the textile. Read on to learn more.
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Briefs: Materials
A silicone membrane for wearable devices is more comfortable and breathable thanks to better-sized pores made with the help of citric acid crystals. The new preparation technique fabricates thin, silicone-based patches that rapidly wick water away from the skin. The technique could reduce the redness and itching caused by wearable biosensors that trap sweat beneath them. Read on to learn more.
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Briefs: Manufacturing & Prototyping
In recent years, engineers at ETH Zurich have developed the technology to produce liquid fuels from sunlight and air. In 2019, they demonstrated the entire thermochemical process chain under real conditions for the first time, in the middle of Zurich, on the roof of ETH Machine Laboratory. Two ETH spin-offs, Climeworks and Synhelion, are further developing and commercializing the technologies. Read on to learn more.
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Briefs: Semiconductors & ICs
A new approach uses commercial chip fab materials and techniques to fabricate specialized transistors to serve as the building block of the timing device. Read on to learn more.
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Briefs: Materials
Researchers have successfully demonstrated the 4D printing of shape memory polymers in submicron dimensions that are comparable to the wavelength of visible light. Read on to learn more.
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Briefs: Aerospace
Innovators at NASA Johnson Space Center have developed an adjustable thermal control ball valve assembly which utilizes a unique geometric ball valve design to facilitate precise thermal control within a spacesuit. The technology meters the coolant flow going to the cooling and ventilation garment, worn by an astronaut in the next generation space suit. Read on to learn more.
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Briefs: Manufacturing & Prototyping
Biomedical engineers have developed a “bio-ink” for 3D-printed materials that could serve as scaffolds for growing human tissues to repair or replace damaged ones in the body. Read on to learn more.
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Articles: Physical Sciences
Over the past decade, NASA’s Space Technology Mission Directorate and its team of development partners have developed several unique thermal protection system (TPS) technologies designed to protect spacecraft from the extreme heat conditions and entry environments that space missions face. Read on to learn more about it.
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Application Briefs: Manufacturing & Prototyping
Since the COVID-19 pandemic that advanced contactless service, robots are increasingly being seen conducting routine deliveries around hospitals and hotels. Developed by Robotise Technologies, JEEVES is one such autonomous service robot used in hotels, healthcare facilities, offices, airports, and other settings. Its main duty is to transport materials and products. Read on to learn more about JEEVES.
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Videos