Materials & Manufacturing

Browse innovative developments in materials and manufacturing that significantly impact military, medical devices, automotive, and industrial manufacturing. Advances in plastics, metals, and composites are transforming 3D printing and rapid prototyping.

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Briefs: Manufacturing & Prototyping
G3 Genuine Guide Gear (G3) of North Vancouver, British Columbia, Canada, is a specialized manufacturer of backcountry ski and safety equipment — including telemark bindings and...
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Briefs: Materials
LiCoPO4 has been found to be a promising active cathode material for high-energy-density, thin-film, rechargeable electrochemical power cells. The potential of the charge/discharge plateau of a...
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Briefs: Materials
Work output is comparable to conventional SMA alloys but with transition temperatures significantly exceeding those of conventional materials. Compositions and production processes have been...
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Articles: Power
A chromatic or color-corrected lenses for use in the visible portion of the electromagnetic spectrum have been addressed in literature, textbooks, and industry journals as early as the 18th Century. Many of...
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Articles: Medical
Minimally Invasive Surgery (MIS) is a new class of surgical procedures in which the operation is performed with surgical instruments inserted through small incisions in the...
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Briefs: Materials
Combinatorial experiments have led to the discovery that a nanophase alloy of Pt, Ru, Ni, and Zr is effective as an anode catalyst material for direct methanol fuel cells. This...
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Briefs: Materials
Atomization of a molten mixture of BaF2 and CaF2 has been found to be superior to crushing of bulk solid BaF2- CaF2 as a means of producing eutectic BaF2-CaF2 powder for use as an...
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Briefs: Materials
Nanophase nickel- zirconium alloys have been investigated for use as electrically conductive coatings and catalyst supports in fuel cells. Heretofore, noble metals have been used because they...
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Briefs: Manufacturing & Prototyping
A proposed method of design and fabrication of vacuum-packaged microelectromechanical systems (MEMS) and of individual microelectromechanical devices involves the use of multiple...
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Briefs: Manufacturing & Prototyping
A relatively rapid, economical process has been devised for patterning a thin film of indium tin oxide (ITO) that has been deposited on a polyester film. ITO is a transparent, electrically conductive...
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Briefs: Manufacturing & Prototyping
In a proposed improvement of tooling for friction stir welding, gimballed shoulders would supplant shoulders that, heretofore, have been fixedly aligned with pins. The proposal is especially...
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Briefs: Materials
Pellets made of a high-surface-area composite of silica and titania have shown promise as means of removing elemental mercury from flue gases. With further technical development...
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Briefs: Materials
Lightweight Tanks for Storing Liquefied Natural Gas
Single-walled, jacketed aluminum tanks have been conceived for storing liquefied natural gas (LNG) in LNG-fueled motor vehicles. Heretofore, double- wall steel tanks with vacuum between the inner and outer walls have been used for storing LNG. In comparison with the vacuum-insulated steel tanks,...
Briefs: Materials
Hybrid Wound Filaments for Greater Resistance to Impacts
The immediately preceding article includes an example in which a composite overwrap on a pressure vessel contains wound filaments made of a hybrid of high-strength carbon fibers and poly(phenylene benzobisoxazole) [PBO] fibers. This hybrid material is chosen in an effort to increase the...
Briefs: Materials
Making High-Tensile-Strength Amalgam Components
Structural components made of amalgams can be made to have tensile strengths much greater than previously known to be possible. Amalgams, perhaps best known for their use in dental fillings, have several useful attributes, including room- temperature fabrication, corrosion resistance, dimensional...
Briefs: Materials
A simple, inexpensive method for bonding solid objects exploits hydroxidecatalyzed hydration and dehydration to form silicatelike networks in thin surface and interfacial layers between...
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Excerpts: Manufacturing & Prototyping
This is the last in our series of excerpts from "Better Be Running! Tools to Drive Design Success" by Dr. Ronald Hollis, President, CEO, and Co-founder of Quickparts.com (Atlanta, GA)....
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Blog: Materials
Techs of the Week
A high-temperature ceramics-based composite exhibits superior heat and oxidation resistance and frictional properties. The material comprises a dense carbon-fiber-reinforced SiC-infiltrated composite or a dense SiC-infiltrated composite with granular carbon dispersed. It shows excellent machineability and frictional properties....
Blog: Sensors/Data Acquisition
Smog Chemical Detector
Scientists at the U.S. Department of Energy's Brookhaven National Laboratory have developed a tool to quantitatively measure elusive atmospheric chemicals that play a key role in forming photochemical smog. The device measures atmospheric hydroperoxyl radicals - short-lived, highly reactive intermediates involved in forming...
Briefs: Aerospace
CHEM-Based Self-Deploying Planetary Storage Tanks
A document proposes self-deploying storage tanks, based on the cold elastic hibernated memory (CHEM) concept, to be used on remote planets. The CHEM concept, described in previous NASA Tech Briefs articles, involves the use of open-cell shape-memory-polymer (SMP) foam sandwich structures to make...
Briefs: Materials
Sequestration of Single-Walled Carbon Nanotubes in a Polymer
Sequestration of single-walled carbon nanotubes (SWCNs) in a suitably chosen polymer is under investigation as a means of promoting the dissolution of the nanotubes into epoxies. The purpose of this investigation is to make it possible to utilize SWCNs as the reinforcing fibers in strong,...
Briefs: Materials
Foam Core Shielding for Spacecraft
A foam core shield (FCS) system is now being developed to supplant multilayer insulation (MLI) systems heretofore installed on spacecraft for thermal management and protection against meteoroid impacts. A typical FCS system consists of a core sandwiched between a face sheet and a back sheet. The core can consist...
Briefs: Manufacturing & Prototyping
Creep Forming of Carbon-Reinforced Ceramic-Matrix Composites
A set of lecture slides describes an investigation of creep forming as a means of imparting desired curvatures to initially flat stock plates of carbon-reinforced ceramic-matrix composite (C-CMC) materials. The investigation is apparently part of a continuing effort to develop improved...
Briefs: Manufacturing & Prototyping
A shape reminiscent of a dog bone has been found to be superior to other shapes for mechanical-amplification horns that are components of piezoelectrically driven actuators used in a...
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Briefs: Materials
Modeling software is generally used to show the fields and flows that are impossible to see with the eye or instruments. A group of researchers has done just the opposite:...
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Briefs: Manufacturing & Prototyping
Freeze tape casting is a means of making preforms of ceramic sheets that, upon subsequent completion of fabrication processing, can have anisotropic and/or functionally graded...
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Briefs: Manufacturing & Prototyping
A method of electrophoretic deposition (EPD) on substrates that are porous and electrically non-conductive has been invented. Heretofore, in order to perform an EPD, it has been necessary to...
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Blog: Materials
Steel-Strength Plastic
University of Michigan researchers have created a composite plastic that's as strong as steel but lighter and transparent. The composite plastic is made of layers of clay nanosheets and a water-soluble, glue-like polymer. UM engineering professor Nicholas Kotov and others have solved a problem that has confounded engineers...
Blog: Materials
Pushing Measurement to the Edge
Researchers from the National Institute of Standards and Technology (NIST), IBM, and the Massachusetts Institute of Technology, have pushed the measurement of thin films to the edge to produce the first data on how the edges of metallic thin films contribute to their magnetic properties. The results may impact the...

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