Materials & Manufacturing

Videos of the Month

See the videos of the month, including one on using kirigami to produce a stronger adhesive, one on taking electric vehicle technology to the next level, one on the SPARK Electric Racing Team, and one on the Electric Vehicle Club at Purdue University.

Maximizing Flexibility in Distributed I/O and Valve Systems

The ability to mix modules and terminals together in the system means that machine builders can install I/O and valves in the physical locations and orientations that make most sense to the overall machine design.

Pump Considerations for Energy-Efficient Industrial Hydraulic Systems

Pump systems have advanced technically over many years. The recent innovations in demand-based variable speed hydraulic pump systems are the next step in lowering energy costs, reducing noise, and allowing for proactive maintenance opportunities.

Origami-Inspired Robot Uses Single Motor for Self-Folding and Movement

Centimeter-scale walking and crawling robots are in demand both for their ability to explore tight or cluttered environments and for their low fabrication costs. Pulling from origami-inspired construction, researchers have crafted a more simplified approach to the design and fabrication of these robots.

A Soft Robotic Gripper Mimics a Woven Structure

Dr. Song Kahye along with Professor Lee, Dae-Young have jointly developed a soft gripper with a woven structure that can grip objects weighing more than 100 kg with 130 g of material. To increase the loading capacity of the soft robot gripper, the team applied a new structure inspired by textiles.

A Combustion-Powered Quadrupedal Robot

Cornell researchers have combined soft microactuators with high-energy-density chemical fuel to create an insect-scale quadrupedal robot that is powered by combustion and can outrace, outlift, outflex, and outleap its electric-driven competitors.

AI-Powered Robot Control Optimizes a Challenging Handling Process

Like other small and medium-sized enterprises, HWL Löttechnik GmbH faces the realities of labor shortages, the ongoing energy crisis, and the intricate nature of production processes. To overcome these challenges, HWL adopted state-of-the-art technologies and the optimization of operational processes.

Modeling Considerations for Optimizing EV Motors

Optimizing EV motors before they hit the market is crucial. As the demand for clean energy vehicles grows, customers need assurance that their chosen vehicle is reliable and fulfills sustainability promises.

Zonal Electrical Architectures Cut Vehicle Wiring-System Cost, Complexity

Ultimately, zonal architectures require a fundamentally reorganized software structure that allows the OEM to independently, quickly, easily, and modularly adapt the control of the entire vehicle while minimizing the complexity in the wiring harness and the number of control devices.

New Products

See the new products this month, including Motor Stator Busbars for EVs; high-power, liquid-cooled configurable power solution; a compact, automated battery cycler and test system; and more.

New Gel Polymer Electrolyte to Revolutionize the Safety of Li-ion Batteries

A collaborative research team has achieved a groundbreaking milestone in battery technology. Their remarkable achievement in developing a non-flammable gel polymer electrolyte is set to revolutionize the safety of Li-ion batteries by mitigating the risks of thermal runaway and fire incidents.

Designing Solid-State Batteries with Mechanics in Mind

A team developed a framework for designing solid-state batteries (SSBs) with mechanics in mind. Their paper, published in Science, reviewed how these factors change SSBs during their cycling.

New Technique for Environmentally Friendly Battery Recycling

Researchers at Chalmers University of Technology, Sweden, have created a new and efficient way to recycle metals from spent electric vehicle (EV) batteries. The method allows recovery of 100 percent of the aluminum and 98 percent of the lithium in EV batteries.

Improving Battery Performance with More Efficient Electrodes

To improve battery performance and production, Penn State researchers and collaborators have developed a new fabrication approach that could make for more efficient batteries that maintain energy and power levels.

Mistakes to Avoid When Integrating a Battery Test System

It’s not easy to configure a battery cycle test system for EV batteries and similar high-power batteries. This article covers the mistakes that engineers sometimes make when integrating a battery test system.

3D Printing a Robotic Hand with Bones, Ligaments, and Tendons

For the first time, researchers have succeeded in printing a robotic hand with bones, ligaments, and tendons made of different polymers using a new laser scanning technique.

Invertible Neural Network Tool Helps Optimize Airfoil Design

Researchers at the National Renewable Energy Laboratory (NREL) are building computational tools using artificial intelligence (AI) that can help optimize airfoil design for wind...

DNA Origami Nanoturbine Sets New Horizon for Nanomotors

Flow-driven turbines lie at the heart of many machines that have shaped our societies, from windmills to airplanes. Even life itself depends critically on turbines for fundamental...

New Technique Helps Robots Pack Objects into a Tight Space

Anyone who has ever tried to pack a family-sized amount of luggage into a sedan-sized trunk knows this is a hard problem. Robots struggle with dense packing tasks, too.

Illuminating the Mechanics of Solid-State Batteries

Doctor Sergiy Kalnaus and his team at Oak Ridge National Laboratory have developed a framework for designing solid-state batteries that focuses on their underlying mechanics.

Wearable Device Makes Memories and Powers Up with The Flex of a Finger

Researchers have invented an experimental wearable device that generates power from a user’s bending finger and can create and store memories, in a promising step...

NASA’s Emissive Material Adapted for High-Tech Fabrics

A coating material developed by NASA for protecting spaceplanes’ heat shields is now being used in high-tech fibers and fabrics.

5Ws of the Edible Battery

A team of researchers at the Italian Institute of Technology (IIT) has created a totally edible and rechargeable battery, starting from materials that are normally consumed as part of our daily diet.

Product of The Month

See the product of the month: Pickering Interfaces' new family of modular, flexible PXI/ PXIe microwave switches.

New on the Market

See what's new on the market, including an automatic wafer measurement system, the Model J350G jig grinder from Mitsui Seiki, DieQua Corporation's PHCH-Planetary Reducer, and new additions to SCHURTER's MSM momentary pushbutton switch series.

Alternative Transparent Coating Suitable for Optics with Vacuum Deposition Layer

Researchers have developed a viable dust, water, and ice mitigation optical coating for space flight, aeronautical, and ground applications. The innovation of the LOTUS coating prevents contamination on sensitive surfaces.