Materials & Coatings

Future manned spacecraft and lunar or Mars outposts will need a condensing heat exchanger (CHX) to control humidity in the cabin atmosphere. Condensing surfaces must be hydrophilic to control condensate flow and ensure efficient operation in zero gravity, and biocidal to...

The idea of turning the stickiness of a material on and off is not an intuitive concept, yet this is exactly how geckos run up walls at speeds greater than 1 m/s and cling to ceilings made of glass. Transitioning this capability to spacecraft would constitute...

Two coatings are required to remove/repel lunar dust particles from the mechanism or surface that needs protection. One coating must be a conductor, and one must be a dielectric. Tungsten carbide (WC) and aluminum oxide (Al2O3) were found to be best...

A methodology has been developed and the software written to predict the probability of failure of transversely isotropic (a type of anisotropy) materials under generalized thermomechanical loading. This methodology is mechanistic in that it is...

In order to improve the safety and performance of lithium- ion cells, especially over a wide operating temperature range, a number of Li-ion electrolytes have been developed that contain flame-retardant additives in conjunction with fluorinated co-solvents to provide a safe,...

A coating has been developed that can be applied to spacecraft equipment to significantly increase the allowable touch temperature limit, while only marginally degrading the heat transfer to the environment.

A method has been developed for creating aerogel using normal pressure and ambient temperatures. All spacecraft, satellites, and landers require the use of thermal insulation due to the extreme environments encountered in space and on extraterrestrial bodies. Ambient dried aerogels introduce the possibility of using aerogel...

Adiabatic demagnetization refrigerators (ADR) are operated in space to cool detectors of cosmic radiation to a few 10s of mK. A key element of the ADR is a superconducting magnet operating at about 0.3 K that is continually energized and de-energized in...

Conventional size segregation or screening in batch mode, using stacked vibrated screens, is often a time-consuming process. Utilization of centrifugal force instead of gravity as the primary body force can significantly shorten the time to segregate feedstock...

The urine processor assembly (UPA) on the International Space Station (ISS) recovers water from urine via a vacuum distillation process. The distillation occurs in a rotating distillation assembly (DA) where the urine is heated and subjected to sub-ambient pressure. As...

Under microgravity, the usual methods of placing granular solids into, or extracting them from, containers or storage vessels will not function. Alternative methods are required to provide a motive force to move the material. New configurations for microgravity regolith...

Rocket-engine main combustion chamber liners are used to contain the burning of fuel and oxidizer and provide a stream of high-velocity gas for propulsion. The liners in engines such as the Space Shuttle Main Engine are regeneratively cooled by flowing fuel, e.g., cryogenic...

Inkjet printing is a common commercial process. In addition to the familiar use in printing documents from computers, it is also used in some industrial applications. For example, wire manufacturers are required by law to print the wire type, gauge, and safety...

Progressive damage and failure analysis (PDFA) tools are needed to predict the nonlinear response of advanced fiber-reinforced composite structures. Predictive tools should incorporate the underlying physics of the damage and failure mechanisms observed...

The synthesis and characterization of six new ionic liquids, with fluoroether moeties on the imidazolium ring, each with vapor pressures shown to be

This innovation consists of a new composition of matter where single-walled carbon nanotubes (SWNTs) are grown in aligned arrays from nanostructured flakes that are coated in Fe catalyst. This method of growth of aligned SWNTs, which can yield well over 400 percent SWNT mass per unit...

Plastic products, due to their durability, safety, and low manufacturing cost, are now rapidly replacing cookware items traditionally made of glass and ceramics. Despite this trend, some still prefer relatively expensive and more fragile ceramic/glassware because plastics can deteriorate over time after exposure to...

Following the 1976 Toxic Substances Control Act ban on their manufacture, PCBs remain an environmental threat. PCBs are known to bio-accumulate and concentrate in fatty tissues. Further complications arise from the potential for contamination of commercial...

An imager or sounder on satellites, such as the Geostationary Operational Environmental Satellite (GOES), in geostationary orbit (GEO) has a scan mirror and motor in the scan cavity. The GEO orbit is 24 hours long. During part of the orbit, direct...

Composite cryotanks, or composite overwrapped pressure vessels (COPVs), offer advantages over currently used aluminum- lithium cryotanks, particularly with respect to weight savings. Future NASA missions are expected to use COPVs in spaceflight propellant tanks to store fuels, oxidizers,...