Materials & Manufacturing

The material 60-Nitinol (60wt%Ni-40wt%Ti) has a unique combination of physical properties, including high hardness, low apparent elastic modulus, and resistance to saltwater corrosion. These properties give the material tremendous potential for use in aerospace and defense-related components such as bearings,...

Innovators at NASA's Glenn Research Center have developed a number of materials and methods to optimize the performance of nanomaterials by making them tougher, more resistant, and easier to process. Glenn's scientists are generating critical improvements at all stages of...

Innovators at NASA's Glenn Research Center have developed a method for fabricating a fiber-reinforced diamond composite coating on the surfaces of sliding thrust bearings at low and cryogenic temperatures. The...

Material damping is important in the design of structures as it limits vibration amplitudes, increases fatigue life, and affects impact resistance. This is particularly true for composite materials, which are currently used extensively in applications that experience frequent dynamic loading....

NASA Langley researchers, in work spanning more than a decade, have developed a portfolio of technologies for low-temperature gas catalysis. Originally developed to support space-based CO2 lasers, the technology has evolved into an array of...

The objective of this project was to develop inexpensive structural cryogenic insulation foam that has increased impact resistance for launch and ground-based cryogenic systems. Two parallel approaches were used: a silica-polymer co-foaming technique and a...

NASA Langley Research Center researchers have a strong technology foundation in the use of electron-beam (e-beam) deposition for freeform fabrication of complex shaped metal parts. While e-beam wire deposition is of interest for rapid prototyping of metal parts,...

NASA's Marshall Space Flight Center is developing an improved joining technology called thermal stir welding that improves upon fusion welding and friction stir welding. This new technology enables a superior joining method by allowing manufacturers to join dissimilar materials and to weld at high rates. NASA's...

Friction stir welding (FSW) is a solidstate welding process that shows promise in the aerospace industry. A new system of experimentation has been used to quickly make and screen new tool designs. After conducting a literature review, friction stir tools were designed to optimize material flow around the tool.

Ahighly reliable, very low-phase, and low-amplitude-noise laser is required as an oscillator for the LISA mission. A commercial product made by Redfern Integrated Optics met these requirements (1550-nm PLANEX External Cavity Laser), but it operated at 1.5 microns, not the required LISA...