Materials & Manufacturing

Innovators at NASA’s Glenn Research Center have created exciting new developments in thermal barrier coatings, both in the chemical compositions of the coatings and in the process by which they are applied. NASA’s researchers have developed a revolutionary bond coat system that improves the...

NASA’s Marshall Space Flight Center researchers have developed a new, stronger aluminum alloy, ideal for cast aluminum products that have powder or paint-baked thermal coatings. With advanced mechanical properties, the NASA-427 alloy shows greater tensile strength and increased...

New insulative carbon-fiber composite systems have been developed for use in structural and thermal applications for the aerospace vehicle interface. The sandwich-type composite structure, including carbon fiber and aerogel blanket materials, is based on the previously disclosed family of...

Minimally invasive and non-invasive therapeutic ultrasound treatments can be used to ablate, necrotize, and/or otherwise damage tissue. High-intensity focused ultrasound (HIFU), for example, is used to thermally or mechanically damage tissue....

Bearing surfaces are typically either metal-on-metal (MOM), ceramic-on-ceramic (COC), or metal-on-polyethylene (MOP). MOM and MOP couplings have the drawback that metallic or polyethylene particles can sometimes separate from the couplings, which can cause significant problems, particularly in a hip or joint replacement....

The primary purpose of this work is to develop and demonstrate technologies to manufacture ultra-low-cost precision optical systems for very large x-ray, UV/optical, or infrared telescopes.

Aeroplastic refers to a family of polymeric composites with properties that provide a significant reduction in heat transfer. These composites reduce the thermal conductivity of the base polymer resin between 20%-50% without changing its mechanical properties or modifying the original techniques for processing those polymers....

A unique ultrasonic-based technique has been developed to measure temperature profiles in materials used in thermal protection systems (TPS). The technology requires measurements of the thermal expansion coefficient and the ultrasonic velocity for these materials as a function of temperature in...

This work involves development of aerogel to be used as a passive absorption media — effectively a concentrator of trace organics — that can be detected by optical techniques. Such a trace organic detection scheme is very different from all...

The Toughened Uni-piece Fibrous Reinforced Oxidation-Resistant Composite (TUFROC) allows for much more affordable and sustainable operations involving Space Launch Services and other systems that utilize Earth re-entry vehicles. TUFROC has an exposed surface design and...

M55J/RS-3C resin composite structures on the James Webb Space Telescope (JWST) sunshield will concurrently maintain loads and be exposed to temperature extremes throughout the life of the observatory. Increasing the glass transition temperature (Tg) is...

The current technology for catalytic oxidation of aqueous organic contaminants at elevated temperature and pressure works well at operating conditions of 265 °F and 70 psia with effluent TOCs (total organic carbon) of less than 0.5 ppm. However, it does not perform well at the reduced...

NASA’s Kennedy Space Center (KSC) seeks to license its Advanced Fire Retardant Materials to industry. KSC’s scientists have developed processes and know-how to impart fire retardancy to common polymers such as nylons, polyesters, and...

Conventional air revitalization technology for removal of CO2, moisture, and trace organic contaminants usually involves a packed bed of sorbent pellets that can be regenerated using a concept similar to that of pressure swing adsorption (PSA). Additional heat input for thermal...