Tech Briefs

Materials & Manufacturing

Access our comprehensive library of technical briefs on materials and manufacturing, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Materials
Enhanced-Adhesion Multiwalled Carbon Nanotubes on Titanium Substrates for Stray Light Control
Carbon nanotubes previously grown on silicon have extremely low reflectance, making them a good candidate for stray light suppression. Silicon, however, is not a good structural material for stray light components such as tubes, stops, and baffles....
Briefs: Materials
Detection of Carbon Monoxide Using Polymer-Composite Films With a Porphyrin-Functionalized Polypyrrole
Post-fire air constituents that are of interest to NASA include CO and some acid gases (HCl and HCN). CO is an important analyte to be able to sense in human habitats since it is a marker for both pre-fire detection and post-fire cleanup.
Briefs: Materials
Ultra-Lightweight Nanocomposite Foams and Sandwich Structures for Space Structure Applications
Microcellular nanocomposite foams and sandwich structures have been created to have excellent electrical conductivity and radiation-resistant properties using a new method that does not involve or release any toxicity. The nanocomposite structures have...
Briefs: Materials
Over the past 30 years, significant technology gains in polymer engineering have greatly expanded the applications suited to adhesive bonding with epoxy resins. Advanced bonding...
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Briefs: Materials
Electrochemical Ultracapacitors Using Graphitic Nanostacks
Electrochemical ultracapacitors (ECs) have been developed using graphitic nanostacks as the electrode material. The advantages of this technology will be the reduction of device size due to superior power densities and relative powers compared to traditional activated carbon electrodes....
Briefs: Manufacturing & Prototyping
Techniques for Solution-Assisted Optical Contacting
A document discusses a “solution-assisted contacting” technique for optical contacting. An optic of surface flatness Lambda/20 was successfully contacted with one of “moderate” surface quality, or Lambda/4. Optics used were both ultra-low expansion (ULE) glass (Lambda/4 and Lambda/20) and...
Briefs: Materials
Large-Strain Transparent Magnetoactive Polymer Nanocomposites
A document discusses polymer nanocomposite superparamagnetic actuators that were prepared by the addition of organically modified superparamagnetic nanoparticles to the polymer matrix. The nanocomposite films exhibited large deformations under a magnetostatic field with a low loading...
Briefs: Manufacturing & Prototyping
Graphene Transparent Conductive Electrodes for Next- Generation Microshutter Arrays
Graphene is a single atomic layer of graphite. It is optically transparent and has high electron mobility, and thus has great potential to make transparent conductive electrodes. This invention contributes towards the development of graphene transparent conductive...
Briefs: Manufacturing & Prototyping
Fabrication of a Cryogenic Terahertz Emitter for Bolometer Focal Plane Calibrations
A fabrication process is reported for prototype emitters of THz radiation, which operate cryogenically, and should provide a fast, stable blackbody source suitable for characterization of THz devices. The fabrication has been demonstrated and, at the time of this...
Briefs: Manufacturing & Prototyping
Fabrication of an Absorber-Coupled MKID Detector
Absorber-coupled microwave kinetic inductance detector (MKID) arrays were developed for submillimeter and farinfrared astronomy. These sensors comprise arrays of lambda/2 stepped microwave impedance resonators patterned on a 1.5-mm-thick silicon membrane, which is optimized for optical coupling. The...
Briefs: Manufacturing & Prototyping
Processing of Nanosensors Using a Sacrificial Template Approach
A new microsensor fabrication approach has been demonstrated based upon the use of nanostructures as templates. The fundamental idea is that existing nanostructures, such as carbon nanotubes or biological structures, have a material structure that can be used advantageously in order to...
Briefs: Manufacturing & Prototyping
Fabrication of a Cryogenic Bias Filter for Ultrasensitive Focal Plane
A fabrication process has been developed for cryogenic in-line filtering for the bias and readout of ultrasensitive cryogenic bolometers for millimeter and submillimeter wavelengths. The design is a microstripline filter that cuts out, or strongly attenuates, frequencies (10–50...
Briefs: Materials
High-Temperature Shape Memory Polymers
Shape memory materials undergo physical conformation changes when exposed to an external stimulus, such as a change in temperature. Such materials have a permanent shape, but can be reshaped above a critical temperature and fixed into a temporary shape when cooled under stress to below the critical...
Briefs: Materials
Non-Toxic, Low-Freezing, Drop-In Replacement Heat Transfer Fluids
A non-toxic, non-flammable, low-freezing heat transfer fluid is being developed for drop-in replacement within current and future heat transfer loops currently using water or alcohol-based coolants. Numerous water-soluble compounds were down-selected and screened for toxicological,...
Briefs: Materials
Modular Flooring System
The modular flooring system (MFS) was developed to provide a portable, modular, durable carpeting solution for NASA’s Robotics Alliance Project’s (RAP) outreach efforts. It was also designed to improve and replace a modular flooring system that was too heavy for safe use and transportation. The MFS was developed for use...
Briefs: Materials
Materials That Enhance Efficiency and Radiation Resistance of Solar Cells
A thin layer (≈10 microns) of a novel “transparent” fluorescent material is applied to existing solar cells or modules to effectively block and convert UV light, or other lower solar response waveband of solar radiation, to visible or IR light that can be more...
Briefs: Manufacturing & Prototyping
Carbon Nanotube Bonding Strength Enhancement Using Metal “Wicking” Process
Carbon nanotubes grown from a surface typically have poor bonding strength at the interface. A process has been developed for adding a metal coat to the surface of carbon nanotubes (CNTs) through a “wicking” process, which could lead to an enhanced bonding strength...
Briefs: Manufacturing & Prototyping
Germanium Lift-Off Masks for Thin Metal Film Patterning
A technique has been developed for patterning thin metallic films that are, in turn, used to fabricate microelectronics circuitry and thin-film sensors. The technique uses germanium thin films as lift-off masks. This requires development of a technique to strip or undercut the germanium...
Briefs: Manufacturing & Prototyping
Multi-Layer Far- Infrared Component Technology
A method has been developed for fabricating high-reflectivity, multi-layer optical films for the terahertz wavelength region. A silicon mirror with 99.997-percent reflectivity at 70 μm wavelength requires an air gap of 17.50 μm, and a silicon thickness of 5.12 μm. This approach obtains pre-thinned...
Briefs: Materials
Sealing Materials for Use in Vacuum at High Temperatures
Sealing materials that can be applied and left in place in vacuum over a wide range of temperatures (especially temperatures of a few thousand degrees Celsius) have been conceived and investigated for potential utility in repairing thermal-protection tiles on the space shuttles in orbit...
Briefs: Materials
Radiation Shielding System Using a Composite of Carbon Nanotubes Loaded With Electropolymers
Single-wall carbon nanotubes (SWCNTs) coated with a hydrogen-rich, electrically conducting polymer such as polyethylene, receive and dissipate a portion of incoming radiation pulse energy to electrical signals that are transmitted along the CNT axes, and...
Briefs: Energy
Nano Sponges for Drug Delivery and Medicinal Applications
This invention is a means of delivering a drug, or payload, to cells using non-covalent associations of the payload with nanoengineered scaffolds; specifically, functionalized single-walled carbon nanotubes (SWNTs) and their derivatives where the payload is effectively sequestered by the...
Briefs: Materials
Molecular Technique to Understand Deep Microbial Diversity
Current sequencing-based and DNA microarray techniques to study microbial diversity are based on an initial PCR (polymerase chain reaction) amplification step. However, a number of factors are known to bias PCR amplification and jeopardize the true representation of bacterial diversity. PCR...
Briefs: Materials
Methods and Compositions Based on Culturing Microorganisms in Low Sedimental Fluid Shear Conditions
The benefits of applying a low sedimental fluid shear environment to manipulate microorganisms were examined. Microorganisms obtained from a low sedimental fluid shear culture, which exhibit modified phenotypic and molecular genetic characteristics,...
Briefs: Manufacturing & Prototyping
The GeoLab glovebox was designed to enable the preliminary examination, by astronauts, of geological samples collected from the surface of another planetary body. The collected information would then...
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Briefs: Manufacturing & Prototyping
Modified Process Reduces Porosity When Soldering in Reduced Gravity Environments
A modified process yields lower levels of internal porosity for solder joints produced in reduced-gravity environments. The process incorporates both alternative materials and a modified procedure. The process provides the necessary cleaning action to enable effective...
Briefs: Materials
Three Dimensionally Interlinked, Dense, Solid Form of Single-Walled CNT Ropes
A 3D networked, dense form of single-walled carbon nanotubes (SWNT) has been made through isotropic shrinking of a gel-like SWNT-water paste by very slow evaporation. Approximately 35 g of Raw HiPco nanotubes were cleaned by the method of soft baking (250 °C for 15 hours...
Briefs: Materials
Flexible Plug Repair for Shuttle Wing Leading Edge
In response to the Columbia Accident Investigation Board report, a plug repair kit has been developed to enable astronauts to repair the space shuttle’s wing leading edge (WLE) during orbit. The plug repair kit consists of several 17.78-cm-diameter carbon/ silicon carbide (C/SiC) cover plates of...
Briefs: Materials
Use of Functionalized Carbon Nanotubes for Covalent Attachment of Nanotubes to Silicon
The purpose of the invention is to covalently attach functionalized carbon nanotubes to silicon. This step allows for the introduction of carbon nanotubes onto all manner of silicon surfaces, and thereby introduction of carbon nanotubes covalently into...

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