Materials & Manufacturing

Manufacturing & Prototyping

Explore innovations supporting advances in manufacturing and rapid prototyping. Access the developments and solutions that have an impact on applications in 3D printing and automation.

Stories

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Special Reports: Software
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Optics & Photonics Innovations - November 2025
Photonic processor enables ultrafast AI computations…how new polishing technique could revolutionize optical manufacturing…facial mapping technology is a leap forward in augmented reality. Read...

Podcasts: Energy
In this sponsored episode of the Aerospace & Defense Technology podcast, Margaux Ningre-Coirier, Aerospace Sales and Market Development Manager at Omniseal Solutions, is the guest to analyze how advanced sealing solutions are becoming the hidden enablers of safe, efficient hydrogen-powered advanced air mobility (AAM). Listen now!
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Q&A: Software
Charles Wade, a fourth-year Ph.D. student in the Matter Assembly Computation Lab (MACLab) at the University of Colorado, Boulder, and Professor Rob MacCurdy, who leads the MACLab, have created a design package that uses functions and code to map not just shapes but where different materials belong in a 3D object.
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Podcasts: Manufacturing & Prototyping
New materials are enabling the production of medical devices that are stronger, more flexible, and more sustainable.
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Podcasts: Medical
AI-driven quality control, predictive maintenance, and process optimization are improving efficiency and reducing costs in medical manufacturing.
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On-Demand Webinars: Automotive
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Automotive suppliers face constant pressure to deliver lighter, stronger parts — but it’s not just about design, it’s about production....
Blog: Power
The 23rd annual Create the Future Design Contest was held November 7 in New York City. Read on to find out who took home the $25,000 grand prize!
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INSIDER: Design
Berkeley alumni Todd Roberts (MEng’20 ME) and Owen Kent (B.A.’17 Film) have shown how an idea can turn into a product that makes a difference. The pair first developed Reflex,...
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Quiz: Mechanical & Fluid Systems
It seems like there are new applications for 3D printing every day. How much do you know about its history?
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Tech Talks: Manufacturing & Prototyping
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Selecting the right sensor solution is a strategic challenge. The wrong choice can compromise system performance, data reliability, and long-term scalability, making informed selection critical to...
Blog: Design
MIT engineers have developed a printable aluminum alloy that can withstand high temperatures and is five times stronger than traditionally manufactured aluminum.
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On-Demand Webinars: Connectivity
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As electrification accelerates and magnetic wire applications evolve, manufacturers are under growing pressure to deliver zero-defect quality, higher...
Products: Photonics/Optics
See the product of the month: Optical Gaging Products' addition to their SmartScope® 3D Multisensor Metrology systems: SmartScope M130.
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Articles: Electronics & Computers
See the products of tomorrow, including an artificial neuron made of conductive plastics that can perform advanced functions similar to those of biological nerve cells; a new method that significantly boosts the performance and stability of solar cells; and more.
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Briefs: Manufacturing & Prototyping
Finding the next groundbreaking polymer is always a challenge, but now Georgia Tech researchers are using artificial intelligence (AI) to shape and transform the future of the field. Read on to learn more.
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Briefs: Materials
Innovators at NASA Johnson Space Center have developed additively manufactured thermal protection system (AMTPS) comprised of two printable heat shield material formulations. This technology could significantly decrease heat shield or thermal protection system (TPS) fabrication cost and time. Read on to learn more.
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Articles: Design
The REACT® Coffee Maker is an innovative integrated appliance that automates both the brewing and clean recycling of single-use coffee capsules. Unlike conventional capsule coffee machines, which leave used capsules contaminated with organic coffee grounds, the REACT® Coffee Maker incorporates a patented mechanical separation module that automatically empties each capsule immediately after brewing. Read on to learn more about the 2025 Create the Future Design Contest Manufacturing & Materials finalist.
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Articles: Power
In this article, you’ll learn about the Create the Future Design Contest finalists in all seven categories chosen from over 600 new product ideas submitted from 67 countries.
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Special Reports: Unmanned Systems
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Unmanned Aerial Vehicles & Systems - October 2025
Lasers vs. drones: military demonstrates new tech…high-‐flying uncrewed solar aircraft aces key test…the next frontier for autonomous UAVs. Read about these and other developments in this...

White Papers: Defense
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Design Playbook: Architecting Advanced Drone Systems
Modern defense UAVs must deliver endurance, autonomy, and secure communications in contested environments. The Drone Systems Engineering Playbook provides practical guidance on subsystem...

Quiz: Communications
Small satellites are revolutionizing space-based services due to their affordability, faster development cycles, and flexibility. Take this quiz to test your knowledge about smallsats.
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Podcasts: Energy
To help pass the time during your commute or while working around the house or in the garage, we've launched the SAE Automotive Engineering podcast.
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White Papers: Manufacturing & Prototyping
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Workstations vs. Clusters for Ansys Applications
This paper provides actionable insights into overcoming the challenges of workstation-based limitations. Unlock the full potential of engineering workflows with high-performance computing (HPC)...

Blog: Electronics & Computers
EPFL researchers have pioneered a 3D printing method that grows metals and ceramics inside a water-based gel, resulting in constructions for next-gen energy, biomedical, and sensing technologies.
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On-Demand Webinars: Manufacturing & Prototyping
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Shop floor systems are critical to continuous improvement and long-term success for transportation and mobility manufacturers, necessitated by stringent quality requirements, increasing...
White Papers: Packaging & Sterilization
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Quality, American Made Miniature Ball Screws from PBC Linear
PBC Linear miniature ball screw assemblies are USA made at their Illinois headquarters, allowing for quick shipping and integration into your linear motion applications. Our head of...

Q&A: Robotics, Automation & Control
Piyush Upadhyay and his team at Pacific Northwest National Laboratory have developed a self-fixturing tool that can be attached to a robot, freeing friction stir welding from an anvil so it can be used with complex shapes.
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Podcasts: Manufacturing & Prototyping
3D printing is transforming the design and production of medical devices. Benefits include creating custom implants, prosthetics, and surgical tools tailored to individual patients, as well as the ability to quickly prototype new devices for testing and development.
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White Papers: Manufacturing & Prototyping
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Innovation Without Compromise: Confluent Medical Changes the Game in Polyimide Tubing Manufacturing
With over 175 years of combined experience in medical device manufacturing, Confluent Medical combines its unrivaled materials science expertise...

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