Manufacturing & Prototyping

Products of Tomorrow

See the products of tomorrow, including a drone with flapping wings that can locate and hover around a moving light like a moth to a flame; a new multi-layered metalens design that could revolutionize portable optics in devices like phones, drones, and satellites; and more.

Building a Good Indoor Climate with Sustainable Building Components

A team of researchers from ETH Zurich investigated a new approach to passive dehumidification of indoor spaces. Read on to learn more about it.

3D Construction of Biologically Derived Materials

NASA has developed a novel approach for macroscale biomaterial production by combining synthetic biology with 3D printing. This innovation provides modern design and fabrication techniques for custom-designed organic or organic-inorganic composite biomaterials produced from limited resources. Read on to learn more.

Micro-Organ Device Mimics Organ Structures for Lab Testing

NASA Johnson Space Center has developed the Micro-Organ Device (MOD) platform technology that serves as a drug screening system with human or animal cell micro-organs to supplement and reduce animal studies while potentially increasing the success of clinical trials. Read on to learn more.

The Mechanics Behind Motion: Exploring Planetary Servo Gearboxes

While growing up, many of us were fascinated by watching gears turning, whether in bicycles, clocks or garbage trucks packing trash on the old rear-load machines. Today, gearing systems play a crucial role in machinery, transmitting power efficiently and reliably across a wide range of applications. Read on to learn more.

Boosting Welding Productivity with the GoFa Cobot

Finland-based Metos Oy, a manufacturer of professional stainless steel kitchen equipment, needed a welding solution that could deliver flawless, pressure-rated welds for small batches of high-spec products, which feature tubular structures and circular shafts that required continuous, precision welding. Read on to find out what they did.

Heavy-Payload Conveyance Paves the Way for Next-Generation Battery Manufacturing

Battery packs are becoming larger and heavier, particularly in applications such as electric trucks, aviation and renewable energy storage. As payload requirements increase, manufacturers are turning to advanced automation and material handling systems to keep pace. Read on to learn what this means.

New Products

See the new products, including Plasmatreat's HydroPlasma, a solution for the removal of stubborn contaminants from glass and metal surfaces; TDK Corporation's 3000-watt TDK-Lambda brand HWS3000G programmable AC-DC power supplies; Zircotec's new range of proprietary ceramic coatings; Thermo Fisher Scientific's expanded solutions for battery manufacturers; and more.

Breaking the Rules to Build a Better Battery

By flipping a foundational belief in battery design, Hailong Chen and his team found that charging zinc-ion batteries at higher currents can make them last longer. Read on to learn more about this surprising result.

How Carbon Fibers Can Help Manufacture Li-ion Batteries

Oak Ridge National Laboratory researchers have overcome a barrier to using a more affordable, dry process for manufacturing the Li-ion batteries used in vehicles and electronic devices. The resulting batteries provide greater electricity flow and reduced risk of overheating. Read on to learn more.

How Virtual Twins are Reshaping Aerospace Design and Manufacturing

On the latest episode of the Aerospace & Defense Technology podcast, we sit down with two experts from Dassault Systèmes: Mariah Otte, Aerospace & Defense Solution Architect, and Jason Roberson, Industry Value Expert. Listen now!

A New Additive Manufacturing Accelerator for the U.S. Navy in Guam

On this episode of the Aerospace & Defense Technology podcast we examine the technical and strategic foundations behind Guam’s new advanced manufacturing hub. Neal Orringer of ASTRO America and Alex Benham of GAMMA are the guests to discuss the facility’s additive manufacturing capabilities, supply-chain objectives, and workforce development plans. Listen now!

Knitting Machine Makes Solid 3D Objects

A new prototype of a knitting machine creates solid, knitted shapes, adding stitches in any direction — forward, backward, and diagonal — so users can construct a wide variety of shapes and add...

‘Metabots’ Shapeshift from Flat Sheets into Hundreds of Structures

Researchers have created a class of robots made from thin sheets of material that can snap into hundreds of stable shapes — allowing them to execute a wide variety of...

The Hidden Heroes of Hydrogen Flight: Sealing and Materials

In this sponsored episode of the Aerospace & Defense Technology podcast, Margaux Ningre-Coirier, Aerospace Sales and Market Development Manager at Omniseal Solutions, is the guest to analyze how advanced sealing solutions are becoming the hidden enablers of safe, efficient hydrogen-powered advanced air mobility (AAM). Listen now!

Open-Source Software for 3D Printing with Multiple Materials

Charles Wade, a fourth-year Ph.D. student in the Matter Assembly Computation Lab (MACLab) at the University of Colorado, Boulder, and Professor Rob MacCurdy, who leads the MACLab, have created a design package that uses functions and code to map not just shapes but where different materials belong in a 3D object.

Material Science Innovations for Medical Devices

New materials are enabling the production of medical devices that are stronger, more flexible, and more sustainable.

Automation, Robotics, and AI Integration in Medical Manufacturing

AI-driven quality control, predictive maintenance, and process optimization are improving efficiency and reducing costs in medical manufacturing.

Showcasing Tomorrow’s Breakthroughs: Innovations at the 2025 Create the Future Design Contest

The 23rd annual Create the Future Design Contest was held November 7 in New York City. Read on to find out who took home the $25,000 grand prize!

Berkeley Alums Develop At-Home Robotic Rehabilitation Device

Berkeley alumni Todd Roberts (MEng’20 ME) and Owen Kent (B.A.’17 Film) have shown how an idea can turn into a product that makes a difference. The pair first developed Reflex,...

How Much Do You Know About the History of 3D Printing?

It seems like there are new applications for 3D printing every day. How much do you know about its history?

Machine Learning Leads to Stronger 3D-Printed Alloy

MIT engineers have developed a printable aluminum alloy that can withstand high temperatures and is five times stronger than traditionally manufactured aluminum.