Tech Briefs

Materials & Manufacturing

Access our comprehensive library of technical briefs on materials and manufacturing, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Materials
Improved crucibles consisting mainly of metal-reinforced ceramic ampules have been developed for use in experiments in which material specimens are heated in the crucibles to various high temperatures,...
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Briefs: Materials
Adjustable Membrane Mirrors Incorporating G-Elastomers
Lightweight, flexible, large-aperture mirrors of a type being developed for use in outer space have unimorph structures that enable precise adjustment of their surface figures. A mirror of this type includes a reflective membrane layer bonded with an electrostrictive grafted elastomer...
Briefs: Materials
High-Temperature Crystal-Growth Cartridge Tubes Made by VPS
Cartridge tubes for use in a crystal-growth furnace at temperatures as high as 1,600°C have been fabricated by vacuum plasma spraying (VPS). These cartridges consist mainly of an alloy of 60 weight percent molybdenum with 40 weight percent rhenium, made from molybdenum powder coated...
Briefs: Materials
Hall-Effect Thruster Utilizing Bismuth as Propellant
A laboratory-model Hall-effect spacecraft thruster was developed that utilizes bismuth as the propellant. Xenon was used in most prior Hall-effect thrusters. Bismuth is an attractive alternative because it has a larger atomic mass, a larger electron- impact- ionization cross-section, and is...
Briefs: Materials
Applying an electric current to specially coated glass results in radiant heat energy. This process creates a transparent heating element with near- uniform surface temperatures. Manufacturing the...
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Briefs: Materials
Method of Cross-Linking Aerogels Using a One-Pot Reaction Scheme
A document discusses a new, simplified method for cross-linking silica and other oxide aerogels, with a polymeric material to increase strength of such materials without adversely affecting porosity or low density. The usual process is long and arduous, requiring multiple washing and...
Briefs: Materials
Nanocrystalline tin oxide (SnO2) doped with copper oxide (CuO) has been found to be useful as an electrical-resistance sensory material for measuring the concentration of carbon...
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Briefs: Manufacturing & Prototyping
A technique for making superconducting joints between wires made of dissimilar superconducting metals has been devised. The technique is especially suitable for fabrication of...
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Briefs: Manufacturing & Prototyping
A method has been devised for high-volume, high-velocity surface deposition of protective metallic coatings on otherwise vulnerable surfaces. Thermal spraying is used...
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Briefs: Materials
Coating Reduces Ice Adhesion
The Shuttle Ice Liberation Coating (SILC) has been developed to reduce the adhesion of ice to surfaces on the space shuttle. SILC, when coated on a surface (foam, metal, epoxy primer, polymer surfaces), will reduce the adhesion of ice by as much as 90 percent as compared to the corresponding uncoated surface. This...
Briefs: Materials
This innovation blends the merits of multifoil insulation (MFI) with aerogel-based insulation to develop a highly versatile, ultra-low thermally conductive material called hybrid multifoil aerogel...
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Briefs: Materials
Nano-engineered catalysts, and a method of fabricating them, have been developed in a continuing effort to improve the performances of direct methanol fuel cells as candidate power...
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Briefs: Materials
Capillography (from the Latin capillus, “hair”, and the Greek graphein, “to write”) is a recently conceived technique for forming mats of nanofibers into useful patterns. The concept was inspired by...
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Briefs: Electronics & Computers
Group-III Nitride Field Emitters
Field-emission devices (cold cathodes) having low electron affinities can be fabricated through lattice- mismatched epitaxial growth of nitrides of elements from group III of the periodic table. Field emission of electrons from solid surfaces is typically utilized in vacuum microelectronic devices, including some...
Briefs: Manufacturing & Prototyping
An improved packaging approach has been devised for filling a hollow-core photonic-crystal fiber (HC-PCF) with a gas, sealing the HC-PCF to retain the gas, and providing for optical connections and,...
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Briefs: Manufacturing & Prototyping
Thermal Spray Formation of Polymer Coatings
This innovation forms a sprayable polymer film using powdered precursor materials and an in-process heating method. This device directly applies a powdered polymer onto a substrate to form an adherent, mechanically-sound, and thickness-regulated film. The process can be used to lay down both fully dense...
Briefs: Materials
A method of making more-complex molecules from simpler ones has emerged as a by-product of an experimental study in outer-space atom/ surface collision physics. The...
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Briefs: Materials
A family of aerogel-matrix composite materials having thermal-stability and mechanical-integrity properties better than those of neat aerogels has been developed. Aerogels are known to be excellent...
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Briefs: Mechanical & Fluid Systems
Flexible Structural-Health-Monitoring Sheets
A generic design for a type of flexible structural- health- monitoring sheet with multiple sensor/actuator types and a method of manufacturing such sheets has been developed. A sheet of this type contains an array of sensing and/or actuation elements, associated wires, and any other associated circuit...
Briefs: Materials
Nematic Cells for Digital Light Deflection
Smectic A (SmA) materials can be used in non-mechanical, digital beam deflectors (DBDs) as fillers for passive birefringent prisms based on decoupled pairs of electrically controlled, liquid crystalline polarization rotators, like twisted nematic (TN) cells and passive deflectors. DBDs are used in...
Briefs: Manufacturing & Prototyping
Displaying CFD Solution Parameters on Arbitrary Cut Planes
USMC6 is a Fortran 90 computer program for post-processing in support of visualization of flows simulated by computational fluid dynamics (CFD). The name "USMC6" is partly an abbreviation of "TetrUSS — USM3D Solution Cutter," reflecting its origin as a post-processor for use with USM3D...
Briefs: Nanotechnology
An experiment has shown that when single- walled carbon nanotubes (SWNTs) are grown by chemical vapor deposition in the presence of an electric field of suitable strength, the nanotubes become...
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Briefs: Manufacturing & Prototyping
Carpetlike random arrays of metal-coated silicon nanotips have been shown to be effective as antireflection surfaces. Now undergoing development for incorporation into Sun sensors that would provide...
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Briefs: Manufacturing & Prototyping
This innovation consists of a set of methodologies for preparing large area (>1 cm2) domains of single-atomic-layer graphite, also called graphene, in single (two-dimensional)...
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Briefs: Manufacturing & Prototyping
Solar Power Industries' (SPI) current annual production capacity for processing polycrystalline silicon feedstock into completed solar cells has grown to 40 megawatts, with...
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Briefs: Materials
Precipitation-Strengthened, High-Temperature, High-Force Shape Memory Alloys
Shape memory alloys (SMAs) are an enabling component in the development of compact, lightweight, durable, high-force actuation systems particularly for use where hydraulics or electrical motors are not practical. However, commercial shape memory alloys based on NiTi are...
Briefs: Materials
A heat-storage module based on a commercial open-cell graphite foam (PocoFoam or equivalent) imbued with lithium nitrate trihydrate (LiNO3•3H2O) has been developed as a...
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Briefs: Manufacturing & Prototyping
An improved method of filling a molding flask with sand and compacting the sand around a refractory- coated foam mold pattern has been developed for incorporation into the lost-foam...
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Briefs: Manufacturing & Prototyping
A nominally stationary tubular probe denoted a telescopic probe has been developed as an improved alternative to a prior movable probe used to evaluate the local degree of compaction of mold...
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