Tech Briefs

Materials & Manufacturing

Access our comprehensive library of technical briefs on materials and manufacturing, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Materials
Probabilistic Multi-Factor Interaction Model for Complex Material Behavior
Complex material behavior is represented by a single equation of product form to account for interaction among the various factors. The factors are selected by the physics of the problem and the environment that the model is to represent. For example, different factors...
Briefs: Manufacturing & Prototyping
A two-fluid accumulator has been designed, built, and demonstrated to provide an acceptably close approximation to constant differential static pressure between two fluids over the full...
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Briefs: Materials
Electroceramic Actuators for Operation at Low Temperatures
Electrostrictive ceramic actuators that can function at low temperatures have been developed for controlling the shapes of mirrors in the Next Generation Space Telescope (NGST). On Earth, electrostrictive ceramic actuators may be useful for fine control of the positions of objects in...
Briefs: Manufacturing & Prototyping
A technique for reducing in-flight loss of closed-cell foam insulation has been devised. In the original application, foam is used for thermal insulation on the external tank of the space shuttle. As the space...
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Briefs: Manufacturing & Prototyping
A technique for making precise, microscopic holes and grooves in glass workpieces has been invented. The technique differs from both (1) traditional macroscopic mechanical drilling...
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Briefs: Manufacturing & Prototyping
Two concepts that could be applied separately or together have been suggested to enhance the utility of deployable truss structures. The concepts were intended originally for application to a truss structure...
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Briefs: Manufacturing & Prototyping
Use of Nanofibers to Strengthen Hydrogels of Silica, Other Oxides, and Aerogels
Research has shown that including up to 5 percent w/w carbon nanofibers in a silica backbone of polymer crosslinked aerogels improves its strength, tripling compressive modulus and increasing tensile stress-at-break fivefold with no increase in density or decrease in...
Briefs: Materials
Improved Low-Temperature Performance of Li-Ion Cells Using New Electrolytes
As part of the continuing efforts to develop advanced electrolytes to improve the performance of lithiumion cells, especially at low temperatures, a number of electrolyte formulations have been developed that result in improved low-temperature performance (down to –60...
Briefs: Manufacturing & Prototyping
An improved class of formulations for PMR polyimide resins retards the imidization that undesirably occurs during handling and storage. While imidization is desired at the final...
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Briefs: Materials
Silica-Filled EPDM Rubbers as Ablative Insulating Materials
Silica-filled polymers made from ethylene propylene diene monomer (EPDM) have been found to be useful as ablative thermal-insulation materials. These polymers have been investigated as candidates to replace some previously developed polymeric ablative rocket-engine insulating materials...
Briefs: Manufacturing & Prototyping
Some modifications that could be made, separately or together, have been conceived as improvements of the generic design of a structure of the type described in “Hybrid Inflatable...
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Briefs: Manufacturing & Prototyping
Electrostatic Separator for Beneficiation of Lunar Soil
A charge separator has been constructed for use in a lunar environment that will allow for separation of minerals from lunar soil. Any future lunar base and habitat must be constructed from strong, dense materials to provide for thermal and radiation protection. It has been proposed that lunar...
Briefs: Materials
Wider-Opening Dewar Flasks for Cryogenic Storage
Dewar flasks have been proposed as containers for relatively long-term (25 days) storage of perishable scientific samples or other perishable objects at a temperature of –175 °C. The refrigeration would be maintained through slow boiling of liquid nitrogen (LN2). For the purposes of the...
Briefs: Materials
Supercapacitor Electrolyte Solvents With Liquid Range Below –80 °C
A previous NASA Tech Brief [“Low-Temperature Supercapacitors” (NPO-44386) NASA Tech Briefs, Vol. 32, No 7 (July 2008), page 32] detailed ongoing efforts to develop non-aqueous supercapacitor electrolytes capable of supporting operation at temperatures below commercially...
Briefs: Materials
Silicon Oxycarbide Aerogels for High-Temperature Thermal Insulation
A high-performance, silicon oxycarbide (SiOC) aerogel material is suitable for use as thermal insulation at temperatures approaching 1,200 °C. These aerogel composites were created using cost-effective and commercially available polymeric precursors (the polymethylsiloxane resin,...
Briefs: Materials
New designs, and materials appropriate for such designs, are under investigation in an effort to develop coronagraph occulting masks having broad-band spectral characteristics...
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Briefs: Materials
Statistical Sampling of Tide Heights Study
The goal of the study was to determine if it was possible to reduce the cost of verifying computational models of tidal waves and currents. Statistical techniques were used to determine the least number of samples required, in a given situation, to remain statistically significant, and thereby reduce...
Briefs: Semiconductors & ICs
Magnetic-Field-Tunable Superconducting Rectifier
Superconducting electronic components have been developed that provide current rectification that is tunable by design and with an externally applied magnetic field to the circuit component. The superconducting material used in the device is relatively free of pinning sites with its critical current...
Briefs: Manufacturing & Prototyping
Bonded Invar Clip Removal Using Foil Heaters
A new process uses local heating and temperature monitoring to soften the adhesive under Invar clips enough that they can be removed without damaging the composite underneath or other nearby bonds. Two 1×1 in. (≈2.5×2.5 cm), 10-W/in.2 (≈1.6-W/cm2), 80-ohm resistive foil Kapton foil heaters, with...
Briefs: Manufacturing & Prototyping
Gratings Fabricated on Flat Surfaces and Reproduced on Non-Flat Substrates
A method has been developed for fabricating gratings on flat substrates, and then reproducing the groove pattern on a curved (concave or convex) substrate and a corresponding grating device. First, surface relief diffraction grating grooves are formed on flat substrates. For...
Briefs: Manufacturing & Prototyping
Fabricating Radial Groove Gratings Using Projection Photolithography
Projection photolithography has been used as a fabrication method for radial grove gratings. Use of photolithographic method for diffraction grating fabrication represents the most significant breakthrough in grating technology in the last 60 years, since the introduction of...
Briefs: Materials
Films made of certain polymer/carbon composites have been found to be potentially useful as sensing films for detecting airborne elemental mercury at concentrations on the order of tens...
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Briefs: Materials
A further improvement has been made to reduce the high-temperature thermal conductivities of the aerogel-matrix composite materials described in “Improved Silica Aerogel Composite Materials”...
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Briefs: Materials
Multiplexed Colorimetric Solid-Phase Extraction
Multiplexed colorimetric solid-phase extraction (MC-SPE) is an extension of colorimetric solid-phase extraction (CSPE) — an analytical platform that combines colorimetric reagents, solid phase extraction, and diffuse reflectance spectroscopy to quantify trace analytes in water. In C-SPE, analytes...
Briefs: Medical
The separation of serum or plasma from whole blood is of overriding importance in clinical chemistry. In particular, many diagnostic detection reactions of blood components...
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Briefs: Manufacturing & Prototyping
Discrete Fourier Transform Analysis in a Complex Vector Space
Alternative computational strategies for the Discrete Fourier Transform (DFT) have been developed using analysis of geometric manifolds. This approach provides a general framework for performing DFT calculations, and suggests a more efficient implementation of the DFT for applications...
Briefs: Manufacturing & Prototyping
Self-Assembling, Flexible, Pre-Ceramic Composite Preforms
In this innovation, light weight, high temperature, compact aerospace structures with increased design options are made possible by using self-assembling, flexible, pre-ceramic composite materials. These materials are comprised of either ceramic or carbon fiber performs, which are...
Briefs: Mechanical & Fluid Systems
Miniature scroll pumps have been proposed as roughing pumps (low-vacuum pumps) for miniature scientific instruments (e.g., portable mass spectrometers and gas analyzers) that depend on vacuum. The...
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Briefs: Photonics/Optics
Mercuric Iodide Anticoincidence Shield for Gamma-Ray Spectrometer
A film-growth process was developed for polycrystalline mercuric iodide that creates cost-effective, large-area detectors for high-energy charged-particle detection. A material, called a barrier film, is introduced onto the substrate before the normal mercuric iodide film growth...

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