Tech Briefs

Materials & Manufacturing

Access our comprehensive library of technical briefs on materials and manufacturing, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Materials
Supercapacitor Electrolyte Solvents With Liquid Range Below –80 °C
A previous NASA Tech Brief [“Low-Temperature Supercapacitors” (NPO-44386) NASA Tech Briefs, Vol. 32, No 7 (July 2008), page 32] detailed ongoing efforts to develop non-aqueous supercapacitor electrolytes capable of supporting operation at temperatures below commercially...
Briefs: Materials
Silicon Oxycarbide Aerogels for High-Temperature Thermal Insulation
A high-performance, silicon oxycarbide (SiOC) aerogel material is suitable for use as thermal insulation at temperatures approaching 1,200 °C. These aerogel composites were created using cost-effective and commercially available polymeric precursors (the polymethylsiloxane resin,...
Briefs: Materials
New designs, and materials appropriate for such designs, are under investigation in an effort to develop coronagraph occulting masks having broad-band spectral characteristics...
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Briefs: Materials
Statistical Sampling of Tide Heights Study
The goal of the study was to determine if it was possible to reduce the cost of verifying computational models of tidal waves and currents. Statistical techniques were used to determine the least number of samples required, in a given situation, to remain statistically significant, and thereby reduce...
Briefs: Materials
Magnetic-Field-Tunable Superconducting Rectifier
Superconducting electronic components have been developed that provide current rectification that is tunable by design and with an externally applied magnetic field to the circuit component. The superconducting material used in the device is relatively free of pinning sites with its critical current...
Briefs: Manufacturing & Prototyping
Bonded Invar Clip Removal Using Foil Heaters
A new process uses local heating and temperature monitoring to soften the adhesive under Invar clips enough that they can be removed without damaging the composite underneath or other nearby bonds. Two 1×1 in. (≈2.5×2.5 cm), 10-W/in.2 (≈1.6-W/cm2), 80-ohm resistive foil Kapton foil heaters, with...
Briefs: Manufacturing & Prototyping
Gratings Fabricated on Flat Surfaces and Reproduced on Non-Flat Substrates
A method has been developed for fabricating gratings on flat substrates, and then reproducing the groove pattern on a curved (concave or convex) substrate and a corresponding grating device. First, surface relief diffraction grating grooves are formed on flat substrates. For...
Briefs: Manufacturing & Prototyping
Fabricating Radial Groove Gratings Using Projection Photolithography
Projection photolithography has been used as a fabrication method for radial grove gratings. Use of photolithographic method for diffraction grating fabrication represents the most significant breakthrough in grating technology in the last 60 years, since the introduction of...
Briefs: Materials
Films made of certain polymer/carbon composites have been found to be potentially useful as sensing films for detecting airborne elemental mercury at concentrations on the order of tens...
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Briefs: Materials
A further improvement has been made to reduce the high-temperature thermal conductivities of the aerogel-matrix composite materials described in “Improved Silica Aerogel Composite Materials”...
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Briefs: Materials
Multiplexed Colorimetric Solid-Phase Extraction
Multiplexed colorimetric solid-phase extraction (MC-SPE) is an extension of colorimetric solid-phase extraction (CSPE) — an analytical platform that combines colorimetric reagents, solid phase extraction, and diffuse reflectance spectroscopy to quantify trace analytes in water. In C-SPE, analytes...
Briefs: Materials
The separation of serum or plasma from whole blood is of overriding importance in clinical chemistry. In particular, many diagnostic detection reactions of blood components...
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Briefs: Manufacturing & Prototyping
Discrete Fourier Transform Analysis in a Complex Vector Space
Alternative computational strategies for the Discrete Fourier Transform (DFT) have been developed using analysis of geometric manifolds. This approach provides a general framework for performing DFT calculations, and suggests a more efficient implementation of the DFT for applications...
Briefs: Manufacturing & Prototyping
Self-Assembling, Flexible, Pre-Ceramic Composite Preforms
In this innovation, light weight, high temperature, compact aerospace structures with increased design options are made possible by using self-assembling, flexible, pre-ceramic composite materials. These materials are comprised of either ceramic or carbon fiber performs, which are...
Briefs: Mechanical & Fluid Systems
Miniature scroll pumps have been proposed as roughing pumps (low-vacuum pumps) for miniature scientific instruments (e.g., portable mass spectrometers and gas analyzers) that depend on vacuum. The...
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Briefs: Materials
Mercuric Iodide Anticoincidence Shield for Gamma-Ray Spectrometer
A film-growth process was developed for polycrystalline mercuric iodide that creates cost-effective, large-area detectors for high-energy charged-particle detection. A material, called a barrier film, is introduced onto the substrate before the normal mercuric iodide film growth...
Briefs: Manned Systems
An improved method of designing complexly shaped inflatable shells to be assembled from gores was conceived for original application to the inflatable outer shell of a developmental...
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Briefs: Materials
Using Ozone To Clean and Passivate Oxygen-Handling Hardware
A proposed method of cleaning, passivating, and verifying the cleanliness of oxygen-handling hardware would extend the established art of cleaning by use of ozone. As used here, “cleaning” signifies ridding all exposed surfaces of combustible (in particular, carbon-based) contaminants....
Briefs: Manufacturing & Prototyping
Two-Piece Screens for Decontaminating Granular Material
Two-piece screens have been designed specifically for use in filtering a granular material to remove contaminant particles that are significantly wider or longer than are the desired granules. In the original application for which the two-piece screens were conceived, the granular material is...
Briefs: Communications
Rectangular-waveguide inserts that are made of non-ferromagnetic metals and are sized and shaped to function as notch filters have been conceived as reference standards for use in the...
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Briefs: Green Design & Manufacturing
A new cell designed to mimic the photosynthetic processes of plants to convert carbon dioxide into carbonaceous products and oxygen at high efficiency, has an...
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Briefs: Imaging
Silicon Wafer-Scale Substrate for Microshutters and Detector Arrays
The silicon substrate carrier was created so that a large-area array (in this case 62,000+ elements of a microshutter array) and a variety of discrete passive and active devices could be mounted on a single board, similar to a printed circuit board. However, the density and...
Briefs: Materials
Carbon nanotube (CNT) sheets, yarns, and their derivative products are beginning to emerge in the marketplace. A productive and scalable manufacturing method...
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Briefs: Manufacturing & Prototyping
Devices that could be characterized as acoustically driven molecular sieves have been proposed for filtering water to remove all biological contaminants and all molecules larger than...
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Briefs: Materials
Improvements in Production of Single-Walled Carbon Nanotubes
A continuing program of research and development has been directed toward improvement of a prior batch process in which single-walled carbon nanotubes are formed by catalytic disproportionation of carbon monoxide in a fluidized-bed reactor. The overall effect of the improvements has been...
Briefs: Materials
Progress Toward Sequestering Carbon Nanotubes in PmPV
A report reopens the discussion of “Sequestration of Single-Walled Carbon Nanotubes in a Polymer” (MSC-23257), NASA Tech Briefs, Vol. 31, No. 12 (December 2007), page 38. To recapitulate: Sequestration of single-walled carbon nanotubes (SWNTs) in molecules of...
Briefs: Materials
Functionalizing CNTs for Making Epoxy/CNT Composites
Functionalization of carbon nanotubes (CNTs) with linear molecular side chains of polyphenylene ether (PPE) has been shown to be effective in solubilizing the CNTs in the solvent components of solutions that are cast to make epoxy/CNT composite films. (In the absence of solubilization, the CNTs...
Briefs: Research Lab
Electrolytes comprising LiPF6 dissolved in alkyl carbonate/fluoroester mixtures have been found to afford improved low-temperature performance and greater high-temperature resilience in...
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Briefs: Manufacturing & Prototyping
An improved design concept for aerogel vacuum thermal-insulation panels calls for multiple layers of aerogel sandwiched between layers of aluminized Mylar (or equivalent) poly(ethylene terephthalate),...
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