Materials & Manufacturing

Improved small-particle powders and powder-processing conditions have been developed for use in plasma spray deposition of thermal-barrier and environmentalbarrier coatings. Heretofore, plasmasprayed coatings have typically ranged in thickness from 125 to 1,800 µm. As explained below, the...

Improved charge- transfer fluorescent dyes have been developed for use as molecular probes. These dyes are based on benzofuran nuclei with attached phenyl groups substituted with, variously, electron donors, electron acceptors, or combi- nations of donors and acceptors. Optionally, these dyes could be...

Solid disks of microporous activated carbon, produced by a method that enables optimization of pore structure, have been investigated as means of storing gas (especially hydrogen for use as a fuel) at relatively low pressure through adsorption on pore surfaces. For hydrogen and other gases of practical...

Two improvements in heat-transfer design have been investigated with a view toward increasing the efficiency of refrigerators used to liquefy gases. The improvements could contribute to the development of relatively inexpensive, portable oxygen liquefiers for medical use.

Aerogel composites that are both nonflammable and hydrophobic have been developed for use as lightweight thermal- insulation materials for cryogenic systems. Aerogels are well known in the industry for their effectiveness as thermal insulators under cryogenic conditions, but the treatments...

Advanced ablative (more specifically, charring) materials that provide temporary protection against high temperatures, and advanced methods of designing and manufacturing insulators based on these materials, are undergoing development. These materials and methods were conceived in an effort to...

Five metallurgical treatments have been tested as means of stabilizing mirrors that are made of aluminum alloy 6061 and are intended for use in cryogenic applications. Aluminum alloy 6061 is favored as a mirror material by many scientists and engineers. Like other alloys, it...

Aerogel fillings have been investigated in a continuing effort to develop low-density thermal-insulation tiles that, relative to prior such tiles, have greater dimensional stability (especially less shrinkage), equal or lower thermal conductivity, and greater strength and durability. In...

Field-emission cathodes containing arrays of carbon nanotubes coated with diamond or diamondlike carbon (DLC) are undergoing development. Multiwalled carbon nanotubes have been shown to perform well as electron field emitters. The idea underlying the present development is that by coating...

Polymeric electrolyte membranes that do not depend on water for conduction of protons are undergoing development for use in fuel cells. Prior polymeric electrolyte fuel-cell membranes (e.g., those that contain perfluorosulfonic acid) depend on water and must be limited to operation below a...

Filter disks made of glass frit have been found to be effective as means of high throughput collection of metal oxide particles, ranging in size from a few to a few hundred nanometers, produced in gas phase condensation reactors. In a typical application, a filter is placed downstream of the reactor and a...

Composite solid freeform fabrication (C-SFF) or composite layer manufacturing (CLM) is an automated process in which an advanced composite material (a matrix reinforced with continuous fibers) is formed into a freestanding, possibly complex, three-dimensional object. In CLM, there is no need...

As part of decommissioning the U.S. Department of Energy (DOE) Hanford Site — an inactive nuclear facility in southeastern Washington — a contaminated apparatus called a glovebox (a steel isolation chamber with built-in gloves that allow personnel to remotely...

A report presents additional information about the process reported in "Manufacturing High-Quality Carbon Nanotubes at Lower Cost"; (GSC-14601) NASA Tech Briefs, Vol. 28, No. 9 (September 2004), page 62. To recapitulate: High-quality batches of carbon nanotubes are produced at relatively...

Two short reports discuss modifications of a small, lightweight combustion chamber that comprises a carbon/carbon composite outer shell and an iridium/rhenium inner liner. The first report discusses chamber design modifications made as results of hot-fire tests and post-test characterization....

A report presents a short discussion of one company's effort to develop composites of carbon nanotubes in epoxy and other polymer matrices.