Materials & Manufacturing

A computer program offers enhanced capabilities for calculating two-dimensional (2D) patterns needed to construct specified three-dimensional (3D) surfaces to within acceptably close approximations, with minimal waste of sheet material. Examples of complexly shaped sheet-material items that could be...

Electron-beam welding at high temperatures has been found to be a suitable process for joining structural components made by casting certain superalloys. This process can be used in the fabrication of superalloy parts that must withstand high operating temperatures. Examples of such parts...

A report expands on the proposal described in “Low-Absorption Color Filters for Flat Panel Display Devices” (NPO-20435) NASA Tech Briefs, Vol. 23, No. 12 (December 1999), page 34. To recapitulate: The dye pixel color filters in a conventional liquid-crystal or other display device would be...

The term “ecoceramics” (a contraction of “environment-conscious ceramics”) denotes a class of ceramics made partly from wood-based products, which can include natural wood, sawdust, cardboard, and/ or paper. In addition to the environmental advantage of renewability of the carbonaceous ingredients, the concept of...

Two alternative techniques make it possible to remove core-drill debris more rapidly and efficiently than was previously possible. Either technique is a vast improvement over the prior art. For industries in which ultrasonic core drills are used, these two techniques are expected to result in savings of...

A report presents some results of continuing efforts to develop advanced thermoelectric devices and, more particularly, thermoelectric unicouples for generating electric power from diverse thermal sources, including automotive exhausts and other waste-heat sources. The basic principles of...

Blends of refrigerant fluids have been developed as improved alternatives to conventional chlorofluorocarbon (CFC) and hydrochlorofluorocarbon (HCFC) refrigerants, which contribute to depletion of stratosphere ozone. Each blend of this type is a zeotropic or nearly azeotropic mixture of...

The proposed rocket engine includes a combustion chamber actively cooled by liquid oxygen: Heat from the combustion chamber vaporizes the flowing liquid oxygen, and the absorption of latent heat of vaporization contributes to cooling of the combustion-chamber wall. The resulting high-vapor-quality (mostly vapor)...

Ti3SiC2 has been proposed as a mate- rial for ohmic contacts on SiC-based electronic and microelectromechanical devices intended to operate at temperatures >600 °C and/or in corrosive environments. Although SiC is stable and devices made of SiC are capable of functioning at elevated...

A brief report summarizes an investigation of less-toxic alternatives to toxic monopropellant fluids used in launch vehicles, upper stages, and spacecraft propulsion. The toxic fluids in question are (1) hydrazine and its derivatives, used, variously, as fuels or by themselves as...

A simple and reliable technique facilitates the addition of silver ions to water supplies to suppress bacterial contamination. In the original application for which the technique was devised, there is a need for Ag+-ion concentrations at a biocidal levels (0.5 mg/L) in 44-L batches of...

A report describes an experimental study undertaken to verify a finite-element mathematical model used to predict residual stresses and stress-induced failures in the adhesive interfacial layers (bondlines) that join phenolic liners to interior surfaces of metal housings of reusable...

Solar heating has been proposed as a means of deployment of structures of the type described in "Cold Hibernated Elastic Memory (CHEM) Expandable Structures," (NPO-20394), NASA Tech Briefs, Vol. 23, No. 2 (February 1999), page 56. A few examples of structures that would be amenable to the CHEM...

Some experiments directed toward the development of improved hard, lubricious coating materials have involved direct fluorination of proprietary diamondlike coats on various substrates. The idea is to retain the hardness of the diamondlike material while adding surface molecular structures that impart the...

A report proposes that solar sails for spacecraft be made from nets of carbon fibers. The reason for choosing carbon nets over thin polymeric films is that nets offer greater capability for carrying tensile loads. The sails could be made from carbon-fiber nets of various thicknesses: nets used for...

A report proposes that solar sails for spacecraft be constructed in segments in such a way as to minimize stresses. The segments could be made of metallized fabric or film and could be connected by short, strong tethers. Alternatively, the segments could be like islands, held loosely in...

A technique based on the generation of highly localized thermal stresses has been devised as a means of cutting both flat and curved glass sheets of thicknesses between 30 and 600 µm. The technique is reliable, accurate, and economical. The technique can be used, for example, to cut thin glass...

A report discusses multi-shock blankets, which are under investigation for use in protecting spacecraft against orbiting debris from prior spacecraft missions. Multi-shock blankets are described in comparison with early protective metallic "bumpers" and with a somewhat more recent invention called the...