Tech Briefs

Materials & Manufacturing

Access our comprehensive library of technical briefs on materials and manufacturing, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Materials
Low-Power RIE of SiO₂ in CHF₃ To Obtain Steep Sidewalls
A reactive-ion etching (RIE) process has been developed to enable the formation of holes with steep sidewalls in a layer of silicon dioxide that covers a silicon substrate. The holes in question are through the thickness of the SiO2 and are used to define silicon substrate areas to be...
Briefs: Manufacturing & Prototyping
A small friction-stir- welding tool has been developed for use in tack welding of aluminum-alloy workpieces. It is necessary to tack-weld the workpieces in order to hold them together...
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Briefs: Manufacturing & Prototyping
An improved method of selective plating of metals and possibly other materials involves the use of directed high-intensity acoustic beams. The beams, typically in the ultrasonic frequency...
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Briefs: Materials
Process for Encapsulating Protein Crystals
A process for growing protein crystals encapsulated within membranes has been invented. This process begins with the encapsulation of a nearly saturated aqueous protein solution inside semipermeable membranes to form microcapsules. The encapsulation is effected by use of special formulations of a dissolved...
Briefs: Materials
Mixed Conducting Electrodes for Better AMTEC Cells
Electrode materials that exhibit mixed conductivity (that is, both electronic and ionic conductivity) have been investigated in a continuing effort to improve the performance of the alkali metal thermal-to-electric converter (AMTEC). These electrode materials are intended primarily for use on the...
Briefs: Manufacturing & Prototyping
An improved method of designing and fabricating laminated composite-material (matrix/fiber) structures containing embedded shape-memory-alloy (SMA) actuators has been devised....
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Briefs: Photonics/Optics
Efforts are under way to develop a special class of thin-shell curved mirrors for high-resolution imaging in visible and infrared light in a variety of terrestrial or extraterrestrial...
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Briefs: Materials
The performance of a composite part is primarily determined by the orientation of fibers in the plies. Designers wishing to exploit the full potential of composite...
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Briefs: Materials
Low-EC-Content Electrolytes for Low-Temperature Li-Ion Cells
Electrolytes comprising LiPF6 dissolved at a concentration of 1.0 M in three different mixtures of alkyl carbonates have been found well suited for use in rechargeable lithium-ion electrochemical cells at low temperatures. These and other electrolytes have been investigated in continuing...
Briefs: Materials
High-energy-density alkaline electrochemical capacitors based on electrodes made of transition-metal nitride nanoparticles are undergoing development. Transition-metal nitrides (in particular,...
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Briefs: Manufacturing & Prototyping
A Reactive-Ion Etch for Patterning Piezoelectric Thin Film
Reactive-ion etching (RIE) under conditions described below has been found to be a suitable means for patterning piezoelectric thin films made from such materials as PbZr1-xTixO3 or BaxSr1-xTiO3. In the original application for which this particular RIE process was developed, PbZr1-xTixO3...
Briefs: Manufacturing & Prototyping
A process for transferring an entire wafer-level micromachined silicon structure for mating with and bonding to another such structure has been devised. This process is intended...
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Briefs: Manufacturing & Prototyping
Nielsen Engineering & Research (NEAR) recently developed an ultrathin data acquisition system for use in turbomachinery testing at NASA Glenn Research Center. This system integrates a microelectro-...
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Briefs: Materials
Polymeric electrolytes for rechargeable lithium-based electrochemical cells and batteries would be made by blending and complexing cyanoresins with lithium salts, according to a proposal....
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Briefs: Manufacturing & Prototyping
A micromachining-based fabrication process has been proposed for low-volume production of copies of a mesoscale vibratory gyroscope. The process would include steps of photolithography,...
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Briefs: Manufacturing & Prototyping
A curved tile of refractory silica-fiber-based or alumina-fiber-based thermal-insulation material can be formed from an initially flat billet in a process that includes pressing against...
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Briefs: Materials
Lightweight Foam Pads for Helmets
Special foam pads have been developed for use in helmets. The foams in these pads have been formulated to obtain a combination of light weight, resistance to oxidation, flame retardance, superior shock-absorbing properties, and physical comfort during long use. In the original application, the pads are intended...
Briefs: Materials
Water-Borne, Silicone-Based, Primerless Paints
Water-borne, silicone- based paints for protecting metal structures against corrosion have been developed as substitutes for traditional anticorrosion paints that contain large amounts of volatile organic solvents. It is desirable to reduce the volatile-organic-compound (VOC) contents of paints in...
Briefs: Materials
A γ titanium aluminide alloy produced by a powder-metal (PM) process, and techniques for fabricating sheets and sheet-metal components from the alloy, have been developed. The alloy and...
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Briefs: Materials
Pipes made of graphite-fiber/epoxymatrix composites have been shown to be suitable as conduits for liquid hydrogen. Conceived for as replacements for heavier metallic liquid-hydrogen feedlines in...
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Briefs: Materials
Refractory, Oxidation-Resistant Ceramic/Carbon Insulation
Lightweight, refractory ceramic/carbon thermal-insulation materials have been invented. These materials, consist of carbon, silicon, and oxygen in suitable pro- portions combined into molecular structures that are stable at high temperatures. Insulating tiles and other components made of...
Briefs: Manufacturing & Prototyping
A tool has been devised to facilitate the accurate placement of a seal ring between the hubs of two pipe flanges that are to be clamped together. Heretofore, technicians have resorted to...
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Briefs: Materials
Analysis of Multilayer Thermal Insulation for Reentry
A paper presents a study of multilayer thermal insulations for protecting spacecraft against aerodynamic heating during reentry into a planetary atmosphere. A multilayer insulation considered in the study comprised (1) thin ceramic/composite foils coated with gold for high reflectance...
Briefs: Photonics/Optics
Carbon-composite submounts tipped with diamond are being developed as improved means of dissipating heat generated in high-power laser diodes. Copper is the traditional heat-sinking...
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Briefs: Materials
An ablative composite coating has been developed to protect a steel substrate against a short-duration exposure to supersonic stream of hot gases and molten ceramic particles. In the...
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Briefs: Materials
Insertion of Reactive Material for Treating Groundwater
An improved method of inserting reactive material in the ground for treating groundwater contaminated with chlorinated solvents has been devised. An older method involves the removal of a significant portion of soil overlying the treatment volume, and consequently the expensive off-site...
Briefs: Manufacturing & Prototyping
A process has been proposed for growing carbon nanotubes aligned substantially parallel with the nominal planar surfaces of substrates and further aligned with patterns on the substrates. Prior to...
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Briefs: Manufacturing & Prototyping
Process for Rapid Prototyping in Ceramic-Matrix Composites
The ceramic-composite advanced tow- placement (CCATP) process is a means of laying down continuous-fiber-reinforced, ceramic-matrix composite (CMC) materials in patterned layers to form objects that could have complex three-dimensional shapes. The CCATP process is a member of the growing...
Briefs: Manufacturing & Prototyping
A technique of thermocompressive gold-to-gold diffusion bonding at relatively low temperature has been devised to provide stable, uniform, strong bonds between struc- tural components...
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