Materials & Manufacturing

Manufacturing & Prototyping

Explore innovations supporting advances in manufacturing and rapid prototyping. Access the developments and solutions that have an impact on applications in 3D printing and automation.

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Briefs: Manufacturing & Prototyping
Setup for Visual Observation of Carbon-Nanotube Arc Process
A simple optical setup has been devised to enable safe viewing of the arc and measurement of the interelectrode gap in a process in which carbon nanotubes are produced in an arc between a catalyst-filled carbon anode and a graphite cathode. This setup can be used for visually guided...
Briefs: Manufacturing & Prototyping
Manufacturing High-Quality Carbon Nanotubes at Lower Cost
A modified electric-arc welding process has been developed for manufacturing high-quality batches of carbon nanotubes at relatively low cost. Unlike in some other processes for making carbon nanotubes, metal catalysts are not used and, consequently, it is not necessary to perform extensive...
Briefs: Manufacturing & Prototyping
An improved method of fabricating joints between metal and carbon-fiber-based composite materials in lightweight radiators and heat sinks has been devised. Carbon-fiber-based composite...
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Briefs: Manufacturing & Prototyping
For every challenge that may arise when attaching metal or plastic components, a hardware solution usually can be found. When permanently installed threaded hardware is...
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Briefs: Materials
Maximizing the natural corrosion resistance of parts and components machined from stainless steels. It can make the difference between satisfactory performance and premature failure. Incorrectly performed,...
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Briefs: Manufacturing & Prototyping
A low-temperature plasma process has been devised for attaching specified molecular groups to carbon nanotubes in order to impart desired chemical and/or physical properties to the...
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Briefs: Manufacturing & Prototyping
A recently invented method of fabricating periodic or otherwise ordered nanostructures involves the use of chaperonin polypeptides. The method is intended to serve as a potentially...
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Briefs: Manufacturing & Prototyping
A procedure now under development is intended to enable the precise alignment of sheet arrays of microscopic lenses with the end faces of a coherent bundle of as many as 1,000...
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Briefs: Manufacturing & Prototyping
Automatic Control of Arc Process for Making Carbon Nanotubes
An automatic-control system has been devised for a process in which carbon nanotubes are produced in an arc between a catalyst-filled carbon anode and a graphite cathode. The control system includes a motor-driven screw that adjusts the distance between the electrodes. The system also...
Briefs: Manufacturing & Prototyping
Flexible heat pipes of an improved type are fabricated as layers of different materials laminated together into vacuum-tight sheets or tapes. In comparison with prior flexible heat pipes, these flexible heat...
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Briefs: Manufacturing & Prototyping
A method, now undergoing development, of forming nanochannels in planar substrates is intended to enable the fabrication of advanced fluidic devices that could be integrated with...
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Briefs: Electronics & Computers
A finned-ladder structure has been invented in an effort to improve the design of the slow-wave circuit of a traveling-wave tube (TWT). The point of departure for the design effort was a prototype TWT...
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Briefs: Manufacturing & Prototyping
Test is critical to the board manufacturing process. Effective test ensures quality and customer satisfaction both for the OEM (original equipment manufacturer) and the CEM (contract electronics...
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Briefs: Manufacturing & Prototyping
Improved Process for Fabricating Carbon Nanotube Probes
An improved process has been developed for the efficient fabrication of carbon nanotube probes for use in atomic-force microscopes (AFMs) and nanomanipulators. Relative to prior nanotube tip production processes, this process offers advantages in alignment of the nanotube on the cantilever and...
Briefs: Manufacturing & Prototyping
A container designed for storing samples of hazardous material features a double wall, part of which is sacrificed during an explosion-welding process in which the container is sealed and...
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Briefs: Manufacturing & Prototyping
Parts with complex three-dimensional shapes and with dimensions up to 8 by 8 by 10 in. (20.3 by 20.3 by 25.4 cm) can be made as unitary pieces of a room- temperature- curing polymer, with...
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Briefs: Manufacturing & Prototyping
A dry process has been invented as an improved means of manufacturing composite prepreg tapes that consist of high- temperature thermoplastic polyimide resin matrices reinforced with...
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Briefs: Manufacturing & Prototyping
An apparatus to catch paint overspray has been proposed. Overspray is an unavoidable parasitic component of spray that occurs because the flow of air or other gas in the spray must turn at the sprayed surface. Very small...
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Briefs: Manufacturing & Prototyping
Preparation of Regular Specimens for Atom Probes
A method of preparation of specimens of non-electropolishable materials for analysis by atom probes is being developed as a superior alternative to a prior method. In comparison with the prior method, the present method involves less processing time. Also, whereas the prior method yields irregularly...
Briefs: Manufacturing & Prototyping
An improved method of fabrication of cathodes of microbatteries is based on electrophoretic deposition. Heretofore, sputtering (for deposition) and the use of photoresist and liftoff...
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Briefs: Manufacturing & Prototyping
An improved design for multiple-well microscope cells and an associated improved method of fabricating them have been devised. [As used here, "well" denotes a cavity that has a...
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Briefs: Manufacturing & Prototyping
Wheel Design Verified With FEA Software
This paper examines an aluminum wheel design used with a run-flat tire called an extended mobility technology (EMT) tire, which can be safely driven without air for at least 80 km (50 miles). The setup of the finite element model of the wheel is discussed in detail, along with a parametric study of the...
Briefs: Manufacturing & Prototyping
A method of manufacturing regular arrays of precisely sized, shaped, positioned, and oriented carbon nanotubes has been proposed. Arrays of carbon nanotubes could prove useful in such...
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Briefs: Manufacturing & Prototyping
A small friction-stir- welding tool has been developed for use in tack welding of aluminum-alloy workpieces. It is necessary to tack-weld the workpieces in order to hold them together...
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Briefs: Manufacturing & Prototyping
An improved method of selective plating of metals and possibly other materials involves the use of directed high-intensity acoustic beams. The beams, typically in the ultrasonic frequency...
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Briefs: Manufacturing & Prototyping
An improved method of designing and fabricating laminated composite-material (matrix/fiber) structures containing embedded shape-memory-alloy (SMA) actuators has been devised....
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Briefs: Manufacturing & Prototyping
A Reactive-Ion Etch for Patterning Piezoelectric Thin Film
Reactive-ion etching (RIE) under conditions described below has been found to be a suitable means for patterning piezoelectric thin films made from such materials as PbZr1-xTixO3 or BaxSr1-xTiO3. In the original application for which this particular RIE process was developed, PbZr1-xTixO3...
Briefs: Manufacturing & Prototyping
A process for transferring an entire wafer-level micromachined silicon structure for mating with and bonding to another such structure has been devised. This process is intended...
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Briefs: Manufacturing & Prototyping
Nielsen Engineering & Research (NEAR) recently developed an ultrathin data acquisition system for use in turbomachinery testing at NASA Glenn Research Center. This system integrates a microelectro-...
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