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Briefs: Manufacturing & Prototyping
Preparation of Regular Specimens for Atom Probes
A method of preparation of specimens of non-electropolishable materials for analysis by atom probes is being developed as a superior alternative to a prior method. In comparison with the prior method, the present method involves less processing time. Also, whereas the prior method yields irregularly...
Briefs: Manufacturing & Prototyping
An improved method of fabrication of cathodes of microbatteries is based on electrophoretic deposition. Heretofore, sputtering (for deposition) and the use of photoresist and liftoff...
Briefs: Manufacturing & Prototyping
An improved design for multiple-well microscope cells and an associated improved method of fabricating them have been devised. [As used here, "well" denotes a cavity that has a...
Briefs: Manufacturing & Prototyping
Wheel Design Verified With FEA Software
This paper examines an aluminum wheel design used with a run-flat tire called an extended mobility technology (EMT) tire, which can be safely driven without air for at least 80 km (50 miles). The setup of the finite element model of the wheel is discussed in detail, along with a parametric study of the...
Briefs: Manufacturing & Prototyping
A method of manufacturing regular arrays of precisely sized, shaped, positioned, and oriented carbon nanotubes has been proposed. Arrays of carbon nanotubes could prove useful in such...
Briefs: Manufacturing & Prototyping
A small friction-stir- welding tool has been developed for use in tack welding of aluminum-alloy workpieces. It is necessary to tack-weld the workpieces in order to hold them together...
Briefs: Manufacturing & Prototyping
An improved method of selective plating of metals and possibly other materials involves the use of directed high-intensity acoustic beams. The beams, typically in the ultrasonic frequency...
Briefs: Manufacturing & Prototyping
An improved method of designing and fabricating laminated composite-material (matrix/fiber) structures containing embedded shape-memory-alloy (SMA) actuators has been devised....
Briefs: Manufacturing & Prototyping
A Reactive-Ion Etch for Patterning Piezoelectric Thin Film
Reactive-ion etching (RIE) under conditions described below has been found to be a suitable means for patterning piezoelectric thin films made from such materials as PbZr1-xTixO3 or BaxSr1-xTiO3. In the original application for which this particular RIE process was developed, PbZr1-xTixO3...
Briefs: Manufacturing & Prototyping
A process for transferring an entire wafer-level micromachined silicon structure for mating with and bonding to another such structure has been devised. This process is intended...
Briefs: Manufacturing & Prototyping
Nielsen Engineering & Research (NEAR) recently developed an ultrathin data acquisition system for use in turbomachinery testing at NASA Glenn Research Center. This system integrates a microelectro-...
Briefs: Manufacturing & Prototyping
A micromachining-based fabrication process has been proposed for low-volume production of copies of a mesoscale vibratory gyroscope. The process would include steps of photolithography,...
Briefs: Manufacturing & Prototyping
A curved tile of refractory silica-fiber-based or alumina-fiber-based thermal-insulation material can be formed from an initially flat billet in a process that includes pressing against...
Briefs: Manufacturing & Prototyping
A tool has been devised to facilitate the accurate placement of a seal ring between the hubs of two pipe flanges that are to be clamped together. Heretofore, technicians have resorted to...
Briefs: Manufacturing & Prototyping
A process has been proposed for growing carbon nanotubes aligned substantially parallel with the nominal planar surfaces of substrates and further aligned with patterns on the substrates. Prior to...
Briefs: Manufacturing & Prototyping
Process for Rapid Prototyping in Ceramic-Matrix Composites
The ceramic-composite advanced tow- placement (CCATP) process is a means of laying down continuous-fiber-reinforced, ceramic-matrix composite (CMC) materials in patterned layers to form objects that could have complex three-dimensional shapes. The CCATP process is a member of the growing...
Briefs: Manufacturing & Prototyping
A technique of thermocompressive gold-to-gold diffusion bonding at relatively low temperature has been devised to provide stable, uniform, strong bonds between struc- tural components...
Briefs: Manufacturing & Prototyping
Process for Rapid Prototyping in Ceramic-Matrix Composites
The ceramic-composite advanced tow-placement (CCATP) process is a means of laying down continuous-fiber-reinforced, ceramic-matrix composite (CMC) materials in patterned layers to form objects that could have complex three-dimensional shapes. The CCATP process is a member of the growing...
Briefs: Manufacturing & Prototyping
Low-plasticity burnishing (LPB) has been devel- oped as an affordable means of imparting residual compressive stresses to surface layers of metal parts (especially engine components) in order to increase their fatigue...
Briefs: Manufacturing & Prototyping
A partly lithographic method of fabrication is being developed to enable the economical mass production of mesoscale electrically conductive coils for miniature electro- magnets,...
Briefs: Manufacturing & Prototyping
Automated Apparatus for Welding to Seal Pyrotechnic Devices
An automated, remotely controllable apparatus has been developed for resistance welding for hermetic sealing of pyrotechnic devices, as a substitute for special-purpose welding equipment that is no longer commercially available. Hermetic sealing of a pyrotechnic device involves a sequence...
Briefs: Manufacturing & Prototyping
Compact, lightweight, sensitive correlation spectrometers for detecting gaseous byproducts of the onset of fire are under development. These spectrometers would be installed in aircraft,...
Briefs: Manufacturing & Prototyping
High-Velocity, Pulsed Wire Arc Spray
A high-velocity, pulsed wire arc spraying apparatus has been proposed and partly developed in an effort to improve the quality of coatings deposited by thermal spray techniques. In this apparatus, material from a wire arc is atomized and propelled toward a deposition substrate by a repetitively pulsed plasma...
Briefs: Photonics/Optics
A proposed lightweight, micromachined, multiaxis-steerable mirror would have mesoscopic dimensions. Its steering function would involve mesoscopic positional excursions of its support points and would be...
Briefs: Manufacturing & Prototyping
A process that includes photolithography, liftoff, etching, and sputter deposition has been developed to enable the fabrication of thin, finely patterned layers of gold, platinum,...
Briefs: Manufacturing & Prototyping
Software for Optimized Flattening From 3D to 2D
A computer program offers enhanced capabilities for calculating two-dimensional (2D) patterns needed to construct specified three-dimensional (3D) surfaces to within acceptably close approximations, with minimal waste of sheet material. Examples of complexly shaped sheet-material items that could be...
Briefs: Manufacturing & Prototyping
Electron-Beam Welding of Superalloys at High Temperatures
Electron-beam welding at high temperatures has been found to be a suitable process for joining structural components made by casting certain superalloys. This process can be used in the fabrication of superalloy parts that must withstand high operating temperatures. Examples of such parts...
Briefs: Manufacturing & Prototyping
Two Techniques for Removing Core-Drill Debris
Two alternative techniques make it possible to remove core-drill debris more rapidly and efficiently than was previously possible. Either technique is a vast improvement over the prior art. For industries in which ultrasonic core drills are used, these two techniques are expected to result in savings of...
Briefs: Manufacturing & Prototyping
A technique based on electrical-continuity measurements has been proposed as a means of monitoring and controlling the thicknesses of semiconductor wafers during lapping, polishing,...
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