Mechanical/​Mechatronics

SAE Automotive Engineering Podcast: EV Manufacturing

To help pass the time during your commute or while working around the house or in the garage, we've launched the SAE Automotive Engineering podcast.

Friction Stir Welding Robot Joins the Assembly Line

Piyush Upadhyay and his team at Pacific Northwest National Laboratory have developed a self-fixturing tool that can be attached to a robot, freeing friction stir welding from an anvil so it can be used with complex shapes.

Six Winners Announced for the 2025 Women in Engineering: Rising Star Awards

SAE Media Group announced the winners of its Rising Star Awards: Women in Engineering program today during a live online event attended by participants across the globe.

Rising Star Awards 2025 Judges

Meet our esteemed panel of judges comprising of leaders from engineering and technology fields, who bring decades of experience and expertise to the evaluation process, ensuring fairness and rigor. These judges were hand-selected by SAE Media Group’s editorial team for their breadth of knowledge and experience in the industry.

Manufacturing Rising Star Awards Winner 2025

Mariam Sulleiman, Graduate Researcher, University of Texas at Austin from Austin, TX, is the 2025 Rising Star Award Winner for Manufacturing.

Automotive/Transportation Rising Star Awards Winner 2025

Sadiyah Sabah Chowdhury, Senior Technical Specialist in Technical Strategy & Integration, Cummins from Columbus, IN, is the 2025 Rising Star Award Winner for Automotive/Transportation.

2025 Rising Star Awards Winners

SAE Media Group’s Women in Engineering: Rising Star Awards program shines the spotlight on trailblazers who not only excel in their respective domains but also stroke the flames of inspiration in others. This year’s awards program features six categories: Aerospace/Defense, Automotive/Transportation, Electronics, Manufacturing/Materials, Medical, and Robotics, Automation and AI. In this special section, you’ll meet the winners in all six categories.

Flexible Conductive Skin Gives Robots the Human Touch

A team of engineers has developed a low-cost, durable, highly-sensitive robotic ‘skin’ that can be added to robotic hands like a glove, enabling robots to detect information about their surroundings in a way that’s similar to humans. Read on to learn more.

Device Eliminates Vortices and Vibration

An EPFL Ph.D. student has developed a 3D-printable clever device that significantly dampens the flow-induced vibration caused by rotating parts.

How Much Do You Know About EV Safety Innovations?

How much do you know about the safety innovations that keep EVs (and us) safe? Find out with this quiz.

Simulated Humanoid Robots Learn to Hike Rugged Terrain Autonomously

Training humanoid robots to hike could accelerate development of embodied AI for tasks like autonomous search and rescue, ecological monitoring in unexplored places and...

A New Window into Earth’s Upper Atmosphere

Between 50 and 100 kilometers (30-60 miles) above Earth’s surface lies a largely unstudied stretch of the atmosphere, called the mesosphere. It’s too high for airplanes and weather balloons,...

Tiny Fans on the Feet of Water Bugs Could Lead to Energy Efficient Mini Robots

A new study explains how tiny water bugs use fan-like propellers to zip across streams at speeds up to 120 body lengths per second. The researchers then created...

New on the Market

See what's new on the market, including Creform Corporation's cart, ACROS®, designed to be used on challenging terrains such as snow, soil, sand, mud, grass, rough concrete, and even steps; Instron's AT3 Floor Model testing system, for automated metals testing; Motorized high-resolution actuators from PI Americas; Walter's new countersink option; and more.

A One-Piece Liquid Rocket Thrust Chamber Assembly

NASA researchers are eliminating complex joints by manufacturing a 1-piece TCA utilizing 3D printing and large-scale additive manufacturing technologies to directly deposit the nozzle onto the combustion chamber. And, by replacing a traditional solid metal jacket with a composite overwrap for support, the overall weight is reduced by over 40 percent. Read on to learn more.

Light-Propelled Flying Structures Aim to Study Earth’s Upper Atmosphere

A new study introduces a novel way to reach a largely unstudied stretch of the atmosphere, between 30-60 miles above Earth’s surface, the mesosphere. Researchers have introduced a new way to explore it: lightweight flying structures that can float using nothing but sunlight.

AI Shapes Autonomous Underwater “Gliders”

Marine scientists have long marveled at how animals like fish and seals swim so efficiently despite having different shapes. Their bodies are optimized for efficient, hydrodynamic aquatic...

A ‘Real-Time Programmable Robotic Sheet’ Can Grasp and Walk on Its Own

Folding structures are widely used in robot design as an intuitive and efficient shape-morphing mechanism, with applications explored in space and aerospace robots,...

Piasecki's KARGO UAV Program: Enabling Uncrewed Logistics

John Piasecki, CEO of Piasecki Aircraft Corporation, is the guest on this episode of the Aerospace & Defense Technology podcast to discuss the future of the KARGO UAV program.

Active Turbulence Suppression System for Electric Vertical Take-Off and Landing Vehicles

NASA Ames researchers have developed a novel approach for actively controlling Dutch-roll oscillations of an eVTOL aircraft by using existing outboard propellers to dampen oscillations. This novel technology avoids the need to add hardware or change the design of eVTOL vehicles to address the negative effects of turbulence. Read on to learn more.

Making Hydrogen Power a Practical Proposition

Occupying a unique space as both an energy vector and a fuel, hydrogen has gained interest for propulsion and power generation applications over the past several years. Hydrogen has been investigated thoroughly throughout the previous decades, but with advances in hydrogen generation and infrastructure, and the increasing need to low-carbon propulsion solutions across all sectors, hydrogen propulsion may be poised for significant market penetration. Read on to learn more.

Faster Wire Connection Technology Generates Quantifiable Savings

Today, there is innovative conductor terminating technology, known as SNAP IN technology, that allows for the fastest wiring connections to date. Read on to best understand the advantages that SNAP IN technology brings to motion control systems.

A Soft Robot Can Carry Loads Through the Air

Researchers have created a light-powered soft robot that can carry loads through the air along established tracks, similar to cable cars or aerial trams. The soft robot operates autonomously, can climb slopes at angles of up to 80°, and can carry loads up to 12 times its weight. Read on to learn more.