Materials & Coatings

New Polymer Coating Could Boost EV Batteries

Researchers at Lawrence Berkeley National Laboratory (Berkeley Lab) have developed a conductive polymer coating — called HOS-PFM — that could enable longer lasting, more powerful lithium-ion (Li-ion) batteries for electric vehicles.

Regolith-Polymer 3D Printing

Recognizing the need for in-situ resource utilization (ISRU) to support long-duration human missions to the Moon and Mars, NASA’s Kennedy Space Center and Sidus Space have developed a novel three-dimensional print head apparatus using regolith-polymer mixtures as a building material.

4D Printing of Smart Materials with Electromechanical Properties

Researchers at Universidad Carlos III de Madrid (UC3M) have created software and hardware for a 4D printer with applications in the biomedical field.

Origami-Inspired Medical Patch Seals Internal Injuries

Taking inspiration from origami, MIT engineers have now designed a medical patch that can be folded around minimally invasive surgical tools and delivered through airways, intestines, and other narrow spaces, to patch up internal injuries.

First Transformable Nanoscale Electronic Devices

The nanoscale electronic parts in devices like smartphones are solid, static objects that once designed and built cannot transform into anything else. But a team from University of California Irvine has reported the discovery of nanoscale devices that can transform into many different shapes and sizes even though they exist in solid states.

Making Conductive, Biodegradable Wires from Designed Proteins

The miniscule wires — the size of transistors on silicon chips or one thousandth of the breadth of the finest human hair — are made completely of natural amino acids and heme molecules, found in proteins such as hemoglobin, which transports oxygen in red blood cells.

Wireless Electronic ‘Stickers’ Gauge Forces Between Touching Objects

Engineers at the University of California San Diego have developed electronic “stickers” that measure the force exerted by one object upon another. The force stickers are wireless, run without batteries and fit in tight spaces. That makes them versatile for a wide range of applications.

Miniscule Robots of Metal and Plastic

A technique enables manufacturing of minuscule robots by interlocking multiple materials in a complex way.

Additive Manufacturing Model-Based Process Metrics

Inventors at the NASA Langley Research Center have developed a novel method to model and ingest point-wise process data to evaluate an additive manufacturing build and its file for issues by highlighting potential anomalies or other areas where the build may have issues with fusion of the material.

Using Kirigami to make Ultrastrong, Lightweight Structures

Using kirigami, the ancient Japanese art of folding and cutting paper, MIT researchers have now manufactured a type of high-performance architected material known as a plate lattice, on a much larger scale than scientists have previously been able to achieve by additive fabrication.

Using Lasers to ‘Heat and Beat’ 3D-Printed Steel to Help Reduce Costs

A new method for metal 3D printing aims to make more efficient use of resources by allowing structural modifications to be “programmed” into metal alloys during 3D printing, fine-tuning their properties without the “heating and beating” process that’s been in use for thousands of years.

Automated Tow/Tape Placement System

NASA’s Langley Research Center has developed a simplified, tool-less automated tow/tape placement (ATP) system. This invention enables several benefits that mitigate limitations associated with conventional ATP systems. Read on to learn more.

A Lightweight Material Stronger than Steel

Scientists at the Columbia University, University of Connecticut, and the U.S. Department of Energy’s (DOE) Brookhaven National Laboratory were able to fabricate a pure form of glass and coat specialized pieces of DNA with it to create a material that was not only stronger than steel, but incredibly lightweight.

Buzzing Loop-Current Leads to Break in Quantum Matter

A series of buzzing “loop-currents” could explain a recently discovered, never-before-seen phenomenon in a type of quantum material. The quantum material is known by the chemical formula Mn 3Si2Te6, but it’s safe to call it “honeycomb.” Read on to learn more.

Scaling Up Nano for Sustainable Manufacturing

Developed by a team led by Lawrence Berkeley National Laboratory, a self-assembling nanosheet could significantly extend the shelf life of consumer products. And because the new material is recyclable, it could also enable a sustainable manufacturing approach that keeps single-use packaging and electronics out of landfills.

New Ultra-Strong Material for Microchip Sensors

Researchers have unveiled a remarkable new material with potential to impact the world of material science: amorphous silicon carbide (a-SiC). Beyond its exceptional strength, this material demonstrates mechanical properties crucial for vibration isolation on a microchip. It is therefore particularly suitable for making ultra-sensitive microchip sensors.

High-Brightness Source of Coherent Light Spanning from the UV to THz

An international team of researchers reports on a compact high-brightness mid-IR-driven source combining a gas-filled anti-resonant-ring photonic crystal fiber with a novel nonlinear-crystal. The tabletop source provides a seven-octave coherent spectrum from 340 nm–40,000 nm with spectral brightness 2–5 orders of magnitude higher than one of the brightest synchrotron facilities.

AI-Powered Self-Driving Microscopy Technique

Researchers at the U.S. Department of Energy’s (DOE) Argonne National Laboratory have developed an autonomous, or self-driving, microscopy technique. It uses AI to selectively target points of interest for scanning. Read on to learn more.

Next-Generation Flow Battery Design

A research team from the Department of Energy’s Pacific Northwest National Laboratory reports that the flow battery, a design optimized for electrical grid energy storage, maintained its capacity to store and release energy for more than a year of continuous charge and discharge.

3D Battery Imaging Reveals Real-Time Life of Lithium Metal Cells

A team from Chalmers University of Technology has succeeded in observing how the lithium metal in the cell behaves as it charges and discharges. The new method may contribute to batteries with higher capacity and increased safety in our future cars and devices.

A New Design for Lithium-Sulfur Batteries

Scientists at the U.S. Department of Energy’s (DOE) Argonne National Laboratory are researching solutions to these Li-ion battery issues by testing new materials in battery construction. One such material is sulfur.

Stretchable Micro-Supercapacitors to Self-Power Wearable Devices

A stretchable system that can harvest energy from human breathing and motion for use in wearable health-monitoring devices may be possible, according to an international team of researchers.

Sharper Images: A Breakthrough in Microscopy Resolution

Researchers at Boston University recently developed a novel deblurring algorithm that improves the resolution of images with photon intensity conservation and local linearity.

New Frequency Comb Can Identify Molecules in 20-Nanosecond Snapshots

With this new capability, researchers can potentially use frequency combs to better understand the split-second intermediate steps in fast-moving processes ranging from the workings of hypersonic jet engines to the chemical reactions between enzymes that regulate cell growth.

Optical Concentration Sensor for Liquid Solution

The optical concentration sensor has been demonstrated to effectively measure pretreat concentrations in both still and flowing liquid conditions and is resistant to contamination issues as necessitated by the UWMS.

Single Drop of Ethanol to Revolutionize Nanosensor Production

Macquarie University engineers have developed a new technique to make the manufacturing of nanosensors far less carbon-intensive, much cheaper, more efficient, and more versatile — substantially improving a key process in this trillion-dollar global industry.

Dynamic Hydrogel Makes Soft Robot Components and Building Blocks

Using a new type of dual-polymer material capable of responding dynamically to its environment, researchers have developed a set of modular hydrogel components that could be useful in a variety of soft robotic and biomedical applications.

A Precision Arm for Mini Robots

A team at ETH Zurich has developed an ultrasonically actuated glass needle that can be attached to a robotic arm. This lets them pump and mix minuscule amounts of liquid and trap particles.