Tech Briefs

Materials & Manufacturing

Access our comprehensive library of technical briefs on materials and manufacturing, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Materials
Polymer-based composite catholyte structures have been investigated in a continuing effort to increase the charge/ discharge capacities of solid-state lithium thin-film electrochemical...
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Briefs: Materials
Using ALD To Bond CNTs to Substrates and Matrices
Atomic-layer deposition (ALD) has been shown to be effective as a means of coating carbon nanotubes (CNTs) with layers of Al2O3 that form strong bonds between the CNTs and the substrates on which the CNTs are grown. It should also be possible to form strong CNT/ substrate bonds using other coating...
Briefs: Materials
Ceramic thermal and environmental barrier coatings (T/EBCs) that contain multiple layers of alternating chemical composition have been developed as improved means of protecting underlying...
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Briefs: Manufacturing & Prototyping
Micromachined Slits for Imaging Spectrometers
Slits for imaging spectrometers can now be fabricated to a precision much greater than previously attainable. What makes this possible is a micromachining process that involves the use of microlithographic techniques. This micromachining process supplants a prior machine-shop process.
Briefs: Manufacturing & Prototyping
Fabricating Nanodots Using Lift-Off of a Nanopore Template
A process for fabricating a planar array of dots having characteristic dimensions of the order of several nanometers to several hundred nanometers involves the formation and use of a thin alumina nanopore template on a semiconductor substrate. The dot material is deposited in the nanopores,...
Briefs: Manufacturing & Prototyping
Making Complex Electrically Conductive Patterns on Cloth
A method for automated fabrication of flexible, electrically conductive patterns on cloth substrates has been demonstrated. Products developed using this method, or related prior methods, are instances of a technology known as "e-textiles," in which electrically conductive patterns are formed...
Briefs: Materials
A family of polymer/ carbon films has been developed for use as sensory films in electronic noses for detecting SO2 gas at concentrations as low as 1 part per million (ppm). Most...
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Briefs: Materials
Organic/Inorganic Polymeric Composites for Heat-Transfer Reduction
Organic/inorganic polymeric composite materials have been invented with significant reduction in heat-transfer properties. Measured decreases of 20–50 percent in thermal conductivity versus that of the unmodified polymer matrix have been attained. These novel composite...
Briefs: Materials
Composite Cathodes for Dual-Rate Li-Ion Batteries
Composite-material cathodes that enable Li-ion electrochemical cells and batteries to function at both high energy densities and high discharge rates are undergoing development. Until now, using commercially available cathode materials, it has been possible to construct cells that have either...
Briefs: Materials
A nickel-based superalloy that resists embrittlement by hydrogen more strongly than does nickel alloy 718 has been developed. Nickel alloy 718 is the most widely used superalloy. It has...
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Briefs: Materials
Chemical Passivation of Li⁺-Conducting Solid Electrolytes
Plates of a solid electrolyte that exhibits high conductivity for positive lithium ions can now be passivated to prevent them from reacting with metallic lithium. Such passivation could enable the construction and operation of high-performance, long-life lithium-based rechargeable...
Briefs: Manufacturing & Prototyping
During the first decade of direct metal laser-sintering (DMLS), the metals employed were generally ones developed specifically for DMLS, rather than those used in traditional metalforming methods. But in...
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Briefs: Manufacturing & Prototyping
A microfluidic system has been designed to survive spaceflight and to function autonomously on the Martian surface. It manipulates microscopic quantities of liquid water and...
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Briefs: Manufacturing & Prototyping
Fabricating High-Resolution X-Ray Collimators
A process and method for fabricating multi-grid, high-resolution rotating modulation collimators for arcsecond and sub-arcsecond x-ray and gamma-ray imaging involves photochemical machining and precision stack lamination. The special fixturing and etching techniques that have been developed are used for...
Briefs: Materials
Composite truss structures are being developed that can be compacted for stowage and later deploy themselves to full size and shape. In the target applications, these "smart" structures...
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Briefs: Materials
Workers at NASA Ames Research center are endeavoring to develop durable, oxidation- resistant, foam thermal protection systems (TPSs) that would be suitable for covering large exterior spacecraft...
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Briefs: Materials
Molecules for Fluorescence Detection of Specific Chemicals
A family of fluorescent dye molecules has been developed for use in "on-off" fluorescence detection of specific chemicals. By themselves, these molecules do not fluoresce. However, when exposed to certain chemical analytes in liquid or vapor forms, they do fluoresce (see figure). These...
Briefs: Materials
Fuel-Cell Electrolytes Based on Organosilica Hybrid Proton Conductors
A new membrane composite material that combines an organosilica proton conductor with perfluorinated Nafion material to achieve good proton conductivity and high-temperature performance for membranes used for fuel cells in stationary, transportation, and portable applications has...
Briefs: Materials
Efforts are underway to develop inexpensive, low-power electronic sensors, based on single-walled carbon nanotubes (SWCNTs), for measuring part-per-million and part-per-billion of selected...
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Briefs: Manufacturing & Prototyping
A continuing effort to develop carbon- nanotube-based field emitters (cold cathodes) as high-current-density electron sources has yielded an optimized device...
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Briefs: Materials
An alternative to the conventional approach to synthesis of polyimides involves the use of single monomers that are amenable to photopolymerization. Heretofore, the synthesis of polyimides has involved...
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Briefs: Materials
A process for hydroxide-assisted bonding has been developed as a means of joining optical components made of ultra-low-expansion (ULE) glass, while maintaining sufficiently precise...
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Briefs: Materials
Optimized Carbonate and Ester-Based Li-Ion Electrolytes
To maintain high conductivity in low temperatures, electrolyte co-solvents have been designed to have a high dielectric constant, low viscosity, adequate coordination behavior, and appropriate liquid ranges and salt solubilities. Electrolytes that contain ester-based co-solvents in large...
Briefs: Manufacturing & Prototyping
G3 Genuine Guide Gear (G3) of North Vancouver, British Columbia, Canada, is a specialized manufacturer of backcountry ski and safety equipment — including telemark bindings and...
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Briefs: Materials
LiCoPO4 has been found to be a promising active cathode material for high-energy-density, thin-film, rechargeable electrochemical power cells. The potential of the charge/discharge plateau of a...
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Briefs: Materials
Work output is comparable to conventional SMA alloys but with transition temperatures significantly exceeding those of conventional materials. Compositions and production processes have been...
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Briefs: Materials
Combinatorial experiments have led to the discovery that a nanophase alloy of Pt, Ru, Ni, and Zr is effective as an anode catalyst material for direct methanol fuel cells. This...
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Briefs: Materials
Atomization of a molten mixture of BaF2 and CaF2 has been found to be superior to crushing of bulk solid BaF2- CaF2 as a means of producing eutectic BaF2-CaF2 powder for use as an...
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Briefs: Materials
Nanophase nickel- zirconium alloys have been investigated for use as electrically conductive coatings and catalyst supports in fuel cells. Heretofore, noble metals have been used because they...
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