Tech Briefs

Materials & Manufacturing

Access our comprehensive library of technical briefs on materials and manufacturing, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Materials
A method of making more-complex molecules from simpler ones has emerged as a by-product of an experimental study in outer-space atom/ surface collision physics. The...
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Briefs: Materials
A family of aerogel-matrix composite materials having thermal-stability and mechanical-integrity properties better than those of neat aerogels has been developed. Aerogels are known to be excellent...
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Briefs: Materials
Flexible Structural-Health-Monitoring Sheets
A generic design for a type of flexible structural- health- monitoring sheet with multiple sensor/actuator types and a method of manufacturing such sheets has been developed. A sheet of this type contains an array of sensing and/or actuation elements, associated wires, and any other associated circuit...
Briefs: Materials
Nematic Cells for Digital Light Deflection
Smectic A (SmA) materials can be used in non-mechanical, digital beam deflectors (DBDs) as fillers for passive birefringent prisms based on decoupled pairs of electrically controlled, liquid crystalline polarization rotators, like twisted nematic (TN) cells and passive deflectors. DBDs are used in...
Briefs: Software
Displaying CFD Solution Parameters on Arbitrary Cut Planes
USMC6 is a Fortran 90 computer program for post-processing in support of visualization of flows simulated by computational fluid dynamics (CFD). The name "USMC6" is partly an abbreviation of "TetrUSS — USM3D Solution Cutter," reflecting its origin as a post-processor for use with USM3D...
Briefs: Materials
An experiment has shown that when single- walled carbon nanotubes (SWNTs) are grown by chemical vapor deposition in the presence of an electric field of suitable strength, the nanotubes become...
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Briefs: Manufacturing & Prototyping
Carpetlike random arrays of metal-coated silicon nanotips have been shown to be effective as antireflection surfaces. Now undergoing development for incorporation into Sun sensors that would provide...
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Briefs: Manufacturing & Prototyping
This innovation consists of a set of methodologies for preparing large area (>1 cm2) domains of single-atomic-layer graphite, also called graphene, in single (two-dimensional)...
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Briefs: Manufacturing & Prototyping
Solar Power Industries' (SPI) current annual production capacity for processing polycrystalline silicon feedstock into completed solar cells has grown to 40 megawatts, with...
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Briefs: Materials
Precipitation-Strengthened, High-Temperature, High-Force Shape Memory Alloys
Shape memory alloys (SMAs) are an enabling component in the development of compact, lightweight, durable, high-force actuation systems particularly for use where hydraulics or electrical motors are not practical. However, commercial shape memory alloys based on NiTi are...
Briefs: Materials
A heat-storage module based on a commercial open-cell graphite foam (PocoFoam or equivalent) imbued with lithium nitrate trihydrate (LiNO3•3H2O) has been developed as a...
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Briefs: Manufacturing & Prototyping
An improved method of filling a molding flask with sand and compacting the sand around a refractory- coated foam mold pattern has been developed for incorporation into the lost-foam...
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Briefs: Manufacturing & Prototyping
A nominally stationary tubular probe denoted a telescopic probe has been developed as an improved alternative to a prior movable probe used to evaluate the local degree of compaction of mold...
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Briefs: Materials
Polymer-based composite catholyte structures have been investigated in a continuing effort to increase the charge/ discharge capacities of solid-state lithium thin-film electrochemical...
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Briefs: Materials
Using ALD To Bond CNTs to Substrates and Matrices
Atomic-layer deposition (ALD) has been shown to be effective as a means of coating carbon nanotubes (CNTs) with layers of Al2O3 that form strong bonds between the CNTs and the substrates on which the CNTs are grown. It should also be possible to form strong CNT/ substrate bonds using other coating...
Briefs: Materials
Ceramic thermal and environmental barrier coatings (T/EBCs) that contain multiple layers of alternating chemical composition have been developed as improved means of protecting underlying...
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Briefs: Manufacturing & Prototyping
Micromachined Slits for Imaging Spectrometers
Slits for imaging spectrometers can now be fabricated to a precision much greater than previously attainable. What makes this possible is a micromachining process that involves the use of microlithographic techniques. This micromachining process supplants a prior machine-shop process.
Briefs: Manufacturing & Prototyping
Fabricating Nanodots Using Lift-Off of a Nanopore Template
A process for fabricating a planar array of dots having characteristic dimensions of the order of several nanometers to several hundred nanometers involves the formation and use of a thin alumina nanopore template on a semiconductor substrate. The dot material is deposited in the nanopores,...
Briefs: Manufacturing & Prototyping
Making Complex Electrically Conductive Patterns on Cloth
A method for automated fabrication of flexible, electrically conductive patterns on cloth substrates has been demonstrated. Products developed using this method, or related prior methods, are instances of a technology known as "e-textiles," in which electrically conductive patterns are formed...
Briefs: Materials
A family of polymer/ carbon films has been developed for use as sensory films in electronic noses for detecting SO2 gas at concentrations as low as 1 part per million (ppm). Most...
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Briefs: Materials
Organic/Inorganic Polymeric Composites for Heat-Transfer Reduction
Organic/inorganic polymeric composite materials have been invented with significant reduction in heat-transfer properties. Measured decreases of 20–50 percent in thermal conductivity versus that of the unmodified polymer matrix have been attained. These novel composite...
Briefs: Materials
Composite Cathodes for Dual-Rate Li-Ion Batteries
Composite-material cathodes that enable Li-ion electrochemical cells and batteries to function at both high energy densities and high discharge rates are undergoing development. Until now, using commercially available cathode materials, it has been possible to construct cells that have either...
Briefs: Materials
A nickel-based superalloy that resists embrittlement by hydrogen more strongly than does nickel alloy 718 has been developed. Nickel alloy 718 is the most widely used superalloy. It has...
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Briefs: Materials
Chemical Passivation of Li⁺-Conducting Solid Electrolytes
Plates of a solid electrolyte that exhibits high conductivity for positive lithium ions can now be passivated to prevent them from reacting with metallic lithium. Such passivation could enable the construction and operation of high-performance, long-life lithium-based rechargeable...
Briefs: Manufacturing & Prototyping
During the first decade of direct metal laser-sintering (DMLS), the metals employed were generally ones developed specifically for DMLS, rather than those used in traditional metalforming methods. But in...
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Briefs: Manufacturing & Prototyping
A microfluidic system has been designed to survive spaceflight and to function autonomously on the Martian surface. It manipulates microscopic quantities of liquid water and...
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Briefs: Manufacturing & Prototyping
Fabricating High-Resolution X-Ray Collimators
A process and method for fabricating multi-grid, high-resolution rotating modulation collimators for arcsecond and sub-arcsecond x-ray and gamma-ray imaging involves photochemical machining and precision stack lamination. The special fixturing and etching techniques that have been developed are used for...
Briefs: Materials
Composite truss structures are being developed that can be compacted for stowage and later deploy themselves to full size and shape. In the target applications, these "smart" structures...
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Briefs: Materials
Workers at NASA Ames Research center are endeavoring to develop durable, oxidation- resistant, foam thermal protection systems (TPSs) that would be suitable for covering large exterior spacecraft...
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