Tech Briefs

Materials & Manufacturing

Access our comprehensive library of technical briefs on materials and manufacturing, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Materials
Fuel-Cell Electrolytes Based on Organosilica Hybrid Proton Conductors
A new membrane composite material that combines an organosilica proton conductor with perfluorinated Nafion material to achieve good proton conductivity and high-temperature performance for membranes used for fuel cells in stationary, transportation, and portable applications has...
Briefs: Materials
Efforts are underway to develop inexpensive, low-power electronic sensors, based on single-walled carbon nanotubes (SWCNTs), for measuring part-per-million and part-per-billion of selected...
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Briefs: Manufacturing & Prototyping
A continuing effort to develop carbon- nanotube-based field emitters (cold cathodes) as high-current-density electron sources has yielded an optimized device...
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Briefs: Materials
An alternative to the conventional approach to synthesis of polyimides involves the use of single monomers that are amenable to photopolymerization. Heretofore, the synthesis of polyimides has involved...
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Briefs: Materials
A process for hydroxide-assisted bonding has been developed as a means of joining optical components made of ultra-low-expansion (ULE) glass, while maintaining sufficiently precise...
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Briefs: Materials
Optimized Carbonate and Ester-Based Li-Ion Electrolytes
To maintain high conductivity in low temperatures, electrolyte co-solvents have been designed to have a high dielectric constant, low viscosity, adequate coordination behavior, and appropriate liquid ranges and salt solubilities. Electrolytes that contain ester-based co-solvents in large...
Briefs: Manufacturing & Prototyping
G3 Genuine Guide Gear (G3) of North Vancouver, British Columbia, Canada, is a specialized manufacturer of backcountry ski and safety equipment — including telemark bindings and...
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Briefs: Materials
LiCoPO4 has been found to be a promising active cathode material for high-energy-density, thin-film, rechargeable electrochemical power cells. The potential of the charge/discharge plateau of a...
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Briefs: Materials
Work output is comparable to conventional SMA alloys but with transition temperatures significantly exceeding those of conventional materials. Compositions and production processes have been...
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Briefs: Materials
Combinatorial experiments have led to the discovery that a nanophase alloy of Pt, Ru, Ni, and Zr is effective as an anode catalyst material for direct methanol fuel cells. This...
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Briefs: Materials
Atomization of a molten mixture of BaF2 and CaF2 has been found to be superior to crushing of bulk solid BaF2- CaF2 as a means of producing eutectic BaF2-CaF2 powder for use as an...
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Briefs: Materials
Nanophase nickel- zirconium alloys have been investigated for use as electrically conductive coatings and catalyst supports in fuel cells. Heretofore, noble metals have been used because they...
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Briefs: Manufacturing & Prototyping
A proposed method of design and fabrication of vacuum-packaged microelectromechanical systems (MEMS) and of individual microelectromechanical devices involves the use of multiple...
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Briefs: Manufacturing & Prototyping
A relatively rapid, economical process has been devised for patterning a thin film of indium tin oxide (ITO) that has been deposited on a polyester film. ITO is a transparent, electrically conductive...
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Briefs: Manufacturing & Prototyping
In a proposed improvement of tooling for friction stir welding, gimballed shoulders would supplant shoulders that, heretofore, have been fixedly aligned with pins. The proposal is especially...
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Briefs: Materials
Pellets made of a high-surface-area composite of silica and titania have shown promise as means of removing elemental mercury from flue gases. With further technical development...
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Briefs: Materials
Lightweight Tanks for Storing Liquefied Natural Gas
Single-walled, jacketed aluminum tanks have been conceived for storing liquefied natural gas (LNG) in LNG-fueled motor vehicles. Heretofore, double- wall steel tanks with vacuum between the inner and outer walls have been used for storing LNG. In comparison with the vacuum-insulated steel tanks,...
Briefs: Materials
Hybrid Wound Filaments for Greater Resistance to Impacts
The immediately preceding article includes an example in which a composite overwrap on a pressure vessel contains wound filaments made of a hybrid of high-strength carbon fibers and poly(phenylene benzobisoxazole) [PBO] fibers. This hybrid material is chosen in an effort to increase the...
Briefs: Materials
Making High-Tensile-Strength Amalgam Components
Structural components made of amalgams can be made to have tensile strengths much greater than previously known to be possible. Amalgams, perhaps best known for their use in dental fillings, have several useful attributes, including room- temperature fabrication, corrosion resistance, dimensional...
Briefs: Materials
A simple, inexpensive method for bonding solid objects exploits hydroxidecatalyzed hydration and dehydration to form silicatelike networks in thin surface and interfacial layers between...
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Briefs: Aerospace
CHEM-Based Self-Deploying Planetary Storage Tanks
A document proposes self-deploying storage tanks, based on the cold elastic hibernated memory (CHEM) concept, to be used on remote planets. The CHEM concept, described in previous NASA Tech Briefs articles, involves the use of open-cell shape-memory-polymer (SMP) foam sandwich structures to make...
Briefs: Materials
Sequestration of Single-Walled Carbon Nanotubes in a Polymer
Sequestration of single-walled carbon nanotubes (SWCNs) in a suitably chosen polymer is under investigation as a means of promoting the dissolution of the nanotubes into epoxies. The purpose of this investigation is to make it possible to utilize SWCNs as the reinforcing fibers in strong,...
Briefs: Materials
Foam Core Shielding for Spacecraft
A foam core shield (FCS) system is now being developed to supplant multilayer insulation (MLI) systems heretofore installed on spacecraft for thermal management and protection against meteoroid impacts. A typical FCS system consists of a core sandwiched between a face sheet and a back sheet. The core can consist...
Briefs: Manufacturing & Prototyping
Creep Forming of Carbon-Reinforced Ceramic-Matrix Composites
A set of lecture slides describes an investigation of creep forming as a means of imparting desired curvatures to initially flat stock plates of carbon-reinforced ceramic-matrix composite (C-CMC) materials. The investigation is apparently part of a continuing effort to develop improved...
Briefs: Manufacturing & Prototyping
A shape reminiscent of a dog bone has been found to be superior to other shapes for mechanical-amplification horns that are components of piezoelectrically driven actuators used in a...
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Briefs: Materials
Modeling software is generally used to show the fields and flows that are impossible to see with the eye or instruments. A group of researchers has done just the opposite:...
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Briefs: Manufacturing & Prototyping
Freeze tape casting is a means of making preforms of ceramic sheets that, upon subsequent completion of fabrication processing, can have anisotropic and/or functionally graded...
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Briefs: Manufacturing & Prototyping
A method of electrophoretic deposition (EPD) on substrates that are porous and electrically non-conductive has been invented. Heretofore, in order to perform an EPD, it has been necessary to...
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Briefs: Materials
Strong, Lightweight, Porous Materials
A new class of strong, lightweight, porous materials has been invented as an outgrowth of an effort to develop reinforced silica aerogels. The new material, called X-Aerogel is less hygroscopic, but no less porous and of similar density to the corresponding unmodified aerogels. However, the property that sets...

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