Tech Briefs

Materials & Manufacturing

Access our comprehensive library of technical briefs on materials and manufacturing, from engineering experts at NASA and government, university, and commercial laboratories.

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Briefs: Manufacturing & Prototyping
A special double-wall container and a process for utilizing the container are being developed to enable (1) acquisition of a sample of material in a "dirty" environment that may...
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Briefs: Materials
A method of removing endotoxins and other biologically active organic compounds from the surfaces of solid objects is based on exposure of the objects to monatomic oxygen generated in...
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Briefs: Materials
Norbornene-based polymers have shown promise as solid electrolytes for lithium-based rechargeable electrochemical cells. These polymers are characterized as single-ion conductors.
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Briefs: Energy
Making Single-Source Precursors of Ternary Semiconductors
&A synthesis route has been developed for the commercial manufacture of single- source precursors of chalcopyrite semiconductor absorber layers of thin-film solar photovoltaic cells. The semiconductors in question are denoted by the general formula CuInxGa1–xSySe2–y, where 0 ≤ x...
Briefs: Materials
Poly-4 -vinylpyridinebisulfate (P4VPBS) is a polymeric salt that has shown promise as a water-free proton-conducting material (solid electrolyte) suitable for use in membrane/electrode...
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Briefs: Manufacturing & Prototyping
A method of fabricating channels having widths of tens of nanometers in silicon substrates and burying the channels under overlying layers of dielectric materials has been demonstrated....
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Briefs: Manufacturing & Prototyping
Diamond Smoothing Tools
Diamond smoothing tools have been proposed for use in conjunction with diamond cutting tools that are used in many finish-machining operations. Diamond machining (including finishing) is often used, for example, in fabrication of precise metal mirrors.
Briefs: Materials
A material consisting of a barium calcium aluminosilicate glass reinforced with 4 weight percent of boron nitride nanotubes (BNNTs) has shown promise for use as a sealant in planar solid...
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Briefs: Materials
Improved single-source precursor compounds have been invented for use in spray chemical vapor deposition (spray CVD) of chalcopyrite semiconductor absorber layers of thin-film solar...
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Briefs: Materials
Spray chemical vapor deposition (spray CVD) processes of a special type have been investigated for use in making CuInS2 absorber layers of thin-film solar photovoltaic cells from either of two...
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Briefs: Materials
A process has been devised for making ternary (specifically, CuInS2) nanocrystals for use as quantum dots (QDs) in a contemplated next generation of high-efficiency solar photovoltaic...
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Briefs: Manufacturing & Prototyping
A method of assembling coherent fiber-optic bundles in which all the fibers are packed together as closely as possible is undergoing development. The method is based...
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Briefs: Manufacturing & Prototyping
Manufacturing Diamond Under Very High Pressure
A process for manufacturing bulk diamond has been made practical by the invention of the High Pressure and Temperature Apparatus capable of applying the combination of very high temperature and high pressure needed to melt carbon in a sufficiently large volume. The rate of growth achievable in this...
Briefs: Materials
Thermally sprayed dielectric ceramic coatings are the primary means of attaching strain and temperature gauges to hot-section rotating parts of turbine engines. As hot-section temperatures...
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Briefs: Materials
In experiments conducted as part of a continuing effort to incorporate multifunctionality into advanced composite materials, blends of multi-walled carbon nanotubes and a resin denoted "PETI-330"...
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Briefs: Materials
The term "secondary polymer layered impregnated tile" ("SPLIT") denotes a type of ablative composite-material thermal- insulation tiles having engineered, spatially non-uniform...
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Briefs: Manufacturing & Prototyping
An automated apparatus has been designed and constructed that enables the automated lay-up of composite structures incorporating films, foils, and adhesives during the...
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Briefs: Materials
Radiation-Shielding Polymer/Soil Composites
It has been proposed to fabricate polymer/soil composites primarily from extraterrestrial resources, using relatively lowenergy processes, with the original intended application being that habitat structures constructed from such composites would have sufficient structural integrity and also provide...
Briefs: Materials
Accounting for Uncertainties in Strengths of SiC MEMS Parts
A methodology has been devised for accounting for uncertainties in the strengths of silicon carbide structural components of microelectromechanical systems (MEMS). The methodology enables prediction of the probabilistic strengths of complexly shaped MEMS parts using data from tests of...
Briefs: Materials
Lithium Dinitramide as an Additive in Lithium Power Cells
Lithium dinitramide, LiN(NO2)2 has shown promise as an additive to nonaqueous electrolytes in rechargeable and non-rechargeable lithium-ion-based electrochemical power cells. Such non-aqueous electrolytes consist of lithium salts dissolved in mixtures of organic ethers, esters, carbonates,...
Briefs: Materials
Ion-conducting polymers that are hybrids of organic and inorganic moieties and that are suitable for forming into solid electrolyte membranes have been invented in an effort to improve upon the...
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Briefs: Materials
MoO3 has shown promise as a cathode material that can extend the upper limit of operating temperature of rechargeable lithium thin-film electrochemical cells. Cells of this type are...
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Briefs: Manufacturing & Prototyping
A counterrotating-shoulder mechanism has been proposed as an alternative to the mechanism and fixtures used in conventional friction stir welding. The mechanism would internally react...
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Briefs: Manufacturing & Prototyping
A method of detecting mechanical failure induced by variation in temperature at an adhesive bond between two materials that have different coefficients of thermal expansion (CTEs)...
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Briefs: Materials
The Micromechanics Analysis Code with Generalized Method of Cells (MAC/GMC) is core technology in a software suite called ImMAC, developed at NASA's John Glenn Research...
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Briefs: Manufacturing & Prototyping
A tool makes a cut perpendicular to the cylindrical axis of a core hole at a predetermined depth to free the core at that depth. The tool does not damage the surrounding material from which the core was cut, and it operates...
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Briefs: Materials
Ceramic Paste for Patching High-Temperature Insulation
A ceramic paste that can be applied relatively easily, either by itself or in combination with one or more layer(s) of high temperature ceramic fabrics, such as silicon carbide or zirconia, has been invented as a means of patching cracks or holes in the reinforced carbon-carbon forward surfaces...
Briefs: Materials
Protective Skins for Aerogel Monoliths
A method of imparting relatively hard protective outer skins to aerogel monoliths has been developed. Even more than aerogel beads, aerogel monoliths are attractive as thermal-insulation materials, but the commercial utilization of aerogel monoliths in thermal-insulation panels has been inhibited by their...
Briefs: Materials
The term "HYCARB" denotes a hybrid composite of polyimide matrices reinforced with carbon and boron fibers. HYCARB and an improved process for fabricating dry HYCARB tapes have been...
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