Materials & Manufacturing

Materials & Coatings

Access the technical resources for a range of materials and coatings. Design engineers can browse news, technical briefs, and applications for plastics, composites, rubbers, elastomers, and metals.

Stories

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5 Ws: Manufacturing & Prototyping
An all-electric drone developed by Blueflite with vertical take-off and landing capabilities and advanced maneuverability for faster and more cost-effective deliveries.
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White Papers: Manufacturing & Prototyping
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Mixing Technologies for the Production of Low to High Viscosity Adhesives
ROSS Mixers are widely used in battery manufacturing for their precision and versatility. This white paper discusses popular mixing technologies used in the industry,...

Articles: Materials
If the title grabs your attention, you're going to have to read on. We promise you there is an explanation, but you must first read the article.
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Articles: Manned Systems
In October 2024, Axiom Space and Prada revealed the flight design of the Axiom Extravehicular Mobility Unit spacesuit that will be used for NASA's Artemis III mission. The outer-layer design and materials work was jointly developed starting when the two industry leaders came together, blending creativity and engineering to enhance the next-generation spacesuit design. Read on to learn more.
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Blog: Test & Measurement
My Opinion: Quantum computing is coming but has this engineer puzzled. As we celebrate 2025, the International Year of Quantum Science and Technology, I find that thinking about these things from an engineer’s point of view is quite challenging.
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INSIDER: Mechanical & Fluid Systems
A spherical prototype that can change its surface from smooth to dimpled, cuts through drag and generates lift. Underwater or aerial vehicles with dimples like golf balls...
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Special Reports: AR/AI
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ADAS/Connected & Automated Vehicles - June 2025
Autonomous trucking tech hits high gear…How Deere is advancing off‐highway autonomy…four keys to success for software‐defined vehicles (SDVs). Read about these developments and more in...

White Papers: Manufacturing & Prototyping
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Using Digital Twins to Accelerate Qualification of Fatigue Critical Components
Fatigue is a major challenge in aerospace alloys, requiring costly and time-consuming testing of numerous components. QuesTek’s ICMD® modeling software...

White Papers: Materials
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Blog: Lighting Technology
MIT engineers have developed a resin that turns into two different kinds of solids, depending on the type of light that shines on it: Ultraviolet light cures the resin into a highly resilient solid, while visible light turns the same resin into a solid that is easily dissolvable in certain solvents.
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Podcasts: Materials
John Mark, Space & Defense Business Manager, Omniseal Solutions, is the guest on this sponsored interview episode of the Aerospace & Defense Technology podcast to explain the role that advanced materials and sealing technologies provide in space vehicles.
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INSIDER: Manufacturing & Prototyping
As the growth in global electricity need and supply continues to accelerate, efficient power electronics will be key to improving grid efficiency, stability, integration, and resilience for...
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INSIDER: Electronics & Computers
Improving energy conversion efficiency in power electronics is vital for a sustainable society, with wide-bandgap semiconductors like GaN and SiC power devices offering...
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White Papers: Materials
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Built to Evolve: Hybrid Cross-Car Beams Explained
As automakers race to meet aggressive CO₂ reduction targets, lightweighting has become a central focus in vehicle design—especially for structural components. In this Inside Story, Envalior...

On-Demand Webinars: Medical
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Medical device manufacturers need precise and reliable assembly solutions to ensure product integrity and performance, especially as devices become...
Quiz: Aerospace
Reusable rockets represent a significant step forward in space exploration and commercial space travel, offering the potential for more affordable, accessible, and frequent space missions. Test your knowledge about reusable rockets in this quiz.
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INSIDER: Sensors/Data Acquisition
Stronger cell phone signals, more accurate sensors, and cleaner energy may be achieved by adding a simple step to the industrial fabrication process of...
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INSIDER: Sensors/Data Acquisition
What if ultrafast pulses of light could operate computers at speeds a million times faster than today's best processors? A team of scientists, including researchers from...
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Articles: Design
See the products of tomorrow, including a new type of optical receiver able to restore chaotic signals in free-space optical communication links distorted by atmospheric turbulence; a battery that can take any shape; and a new technology for an aircraft configuration that utilizes a strut/truss-braced oblique variable-sweep wing mounted on a constant cross-section geometry fuselage.
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Briefs: Materials
In a new study, researchers from the University of Illinois Urbana-Champaign reported that automated high-resolution electron imaging can capture the nanoscale deformation events that lead to metal failure and breakage at the origin of metal failure. Read on to learn more.
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Briefs: Physical Sciences
Innovators at the NASA Glenn Research Center have developed a toughened hybrid reinforcement material made from carbon fiber and carbon nanotube (CNT) yarn for use in polymer matrix composites (PMCs). The new material improves toughness and damping properties of PMCs, enhancing impact resistance, fatigue life, as well as structural longevity. Read on to learn more.
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Briefs: Materials
These materials can detect when they are damaged, take the necessary steps to temporarily heal themselves, and then resume work.
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Briefs: Wearables
This technology has potential as a portable power supply in several applications, including electric vehicles, cellphones, and wearable technology.
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Briefs: Materials
Researchers have developed a new type of sensor platform using a gold nanoparticle array. The sensor is made up of a series of gold disk-shaped nanoparticles on a glass slide. When an infrared laser is pointed at a precise arrangement of the particles, they start to emit unusual amounts of ultraviolet light. Read on to learn more.
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Articles: Power
Lightweight aluminum is a top choice for designing and manufacturing battery pack enclosures due to its durability and ability to enhance vehicle performance. While welding 6000-series aluminum alloys can be challenging, advanced methods like laser welding with filler wire effectively create strong, airtight joints while addressing issues like porosity and cracking. Read on to learn more.
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Briefs: Manufacturing & Prototyping
To create the new batteries needed for EVs, mobile devices, and renewable energy storage, researchers have explored new materials, new designs, new configurations, and new chemistry. But one aspect — the texture of the metals used — has been historically overlooked. Read on to learn more.
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Briefs: Energy
Aqueous zinc-ion batteries have attracted extensive attention due to their high safety, abundant reserves, and environmental friendliness. However, the low electrical conductivity of iodine hinders the redox conversion for an efficient energy storage process with zinc. Read on to learn how a research team addressed the existing issues in Zn-I2 batteries.
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Briefs: Energy
A team led by Kelsey Hatzell, Associate Professor of Mechanical and Aerospace Engineering and the Andlinger Center for Energy and the Environment, has uncovered insights that could help power a new type of battery, called an anode-free solid-state battery, past lithium-ion’s limitations.
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Briefs: Energy
In the race to meet the growing global demand for lithium, a team of researchers from Rice University’s Elimelech lab has developed a breakthrough lithium extraction method that could reshape the industry. Read on to learn more about it.
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