Batteries

Heavy-Payload Conveyance Paves the Way for Next-Generation Battery Manufacturing

Battery packs are becoming larger and heavier, particularly in applications such as electric trucks, aviation and renewable energy storage. As payload requirements increase, manufacturers are turning to advanced automation and material handling systems to keep pace. Read on to learn what this means.

How Carbon Fibers Can Help Manufacture Li-ion Batteries

Oak Ridge National Laboratory researchers have overcome a barrier to using a more affordable, dry process for manufacturing the Li-ion batteries used in vehicles and electronic devices. The resulting batteries provide greater electricity flow and reduced risk of overheating. Read on to learn more.

New Self-Assembling Material Could Be the Key to Recyclable EV Batteries

Today’s electric vehicle boom is tomorrow’s mountain of electronic waste. And while myriad efforts are underway to improve battery recycling, many EV batteries still end up in landfills. A research team from MIT wants to help change that with a new kind of self-assembling battery material that quickly breaks apart when submerged in a simple organic liquid. Read on to learn more.

Breakthrough Advances Sodium-Based Battery Design

Read on to learn about research that raises the benchmark for sodium-based all-solid-state batteries and demonstrates thick cathodes that retain performance at room temperature down to subzero conditions.

Breaking the Rules to Build a Better Battery

By flipping a foundational belief in battery design, Hailong Chen and his team found that charging zinc-ion batteries at higher currents can make them last longer. Read on to learn more about this surprising result.

Upper Body Robotic Exoskeleton

This lightweight, portable garment is designed for active shoulder and elbow positioning.

SAE Automotive Engineering Podcast: EV Manufacturing

To help pass the time during your commute or while working around the house or in the garage, we've launched the SAE Automotive Engineering podcast.

Watch Out, Li-ion Batteries: This Battery Made of Natural Materials Could Replace You!

What if the next battery you buy was made from the same kinds of ingredients found in your body? That’s the idea behind a breakthrough battery material made from natural, biodegradable components. It’s so natural, it could even be consumed as food.

Product Focus: Freudenberg Expands Portfolio with Application-Specific Electric Mobility Solutions

As the mobility industry rapidly evolves, Freudenberg continues to expand its portfolio with high-performance, application-specific solutions...

Experts agree on need for large-scale fire testing of battery energy storage systems

A panel of four battery testing experts from different fields agreed that large scale fire testing, as called for in a proposed update to testing standard...

Battery Show: Bosch Rexroth adds HS linear motion, 6D floating prototype to multi-axis systems

Bosch Rexroth displayed new battery automation solutions at The Battery Show 2025 in Detroit this week, focusing on making batteries in a more...

Product Focus: Prestone Exhibits EV Thermal Management Solutions to Meet New Industry Standards

Prestone is exhibiting its Prestone EVX™ collection of electrified vehicle (EV and hybrid) thermal management fluids that meet newly...

Battery Show: Pickering 5-amp battery simulator speeds up BMS testing

Engineers looking for a new way to simulate battery cells as they develop new battery management systems might be interested in the latest PXI battery simulator modules...

GM to have LMR long-distance battery deployed by 2028

A GM battery executive told an audience at the Battery Show North America audience Tuesday that the company would deploy a lithium manganese-rich (LMR) battery by 2028 in some of its...

Countdown clock for competition with China ticking faster, says battery-analysis CEO

Tal Sholklapper, cofounder and CEO of Voltaiq, a battery analytics company, made bold statements on the eve of the Battery Show in 2024 that Western and...

Product Focus: Bel Fuse Launches Liquid-Cooled On-Board Battery Charger

Bel Fuse Inc., a global manufacturer of products that power, protect, and connect electronic circuits, has launched BCF19-700-8, a 19.2 kW liquid-cooled on-board...

Battery Show 2025: Freudenberg’s new busbar seals handle the bends

As EV battery designs continue to explore new pack shapes, Freudenberg Sealing Technologies has developed a new, flexible busbar sealing technology that enables...

Battery Innovation Key for Commercial and Off-Highway EVs

The move to electrified on- and off-highway equipment is not without its challenges. The industry itself lags greatly behind the passenger car industry, which accounted for 17.5 million EVs sold globally last year. But why? Read on to find out.

Solving Fleet Electrification Bottlenecks with Battery-Integrated Charging Systems

Charging infrastructure has become the primary bottleneck to fleet electrification. Despite growing demand for electric trucks and increasing pressure to decarbonize logistics operations, many fleet operators face long delays for grid upgrades, transformer installations, and permitting, at times waiting more than a year to power vehicles that have already arrived. OptiGrid was formed in response to this growing gap between vehicle readiness and infrastructure availability. Read on to learn more.

Next-Generation Elastomer Seals: Enhancing Battery Safety and Sustainability in E-Mobility

As the EV market accelerates toward mass adoption, the need for durable, efficient, and scalable battery technologies is reshaping supply chain priorities across the automotive and energy sectors. Advanced sealing materials, such as high-performance elastomers, are emerging as strategic enablers in this transformation. Read on to learn more.

New Products

See the new products, including Nexperia's ESD diodes designed to protect 48V automotive data communications networks against the destructive effects of electrostatic discharge events; Comau's collaboration with Intecells to optimize the use of cold plasma within industrial cell manufacturing processes; Carlo Gavazzi Automation's UWP-DLB Series, an advanced solution delivering intelligent dynamic load balancing for EV charging systems; and more.

Driving EV Development with a Twin-Battery Approach

IAV hopes that its twin-battery design concept will function as a showcase to others in the battery industry that, even if you have demands that are contradicting, there can still be a solution. Read on to learn more.

Developing High-Energy, Stable All-Solid-State Lithium Batteries Using Aluminum-Based Anodes and High-Nickel Cathodes

Researchers from Nanjing University, led by Professor Ping He and Professor Shaochun Tang, have published a comprehensive study in Nano-Micro Letters on the development of high-energy, stable all-solid-state lithium batteries using aluminum-based anodes and high-nickel cathodes. Read on to learn more about it.